Competitors 1997 2002:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160), Volvo S80.
Key Selling Points:
Driving dynamics, luxurious interior, advanced engineering, performance options (M models).
Manual Value Proposition:
Provides in-depth technical data essential for DIY maintenance and professional repair, ensuring optimal performance and longevity of the vehicle. Superior to 'cheap, incomplete' alternatives.
Manual Quality Claim:
Explicitly positioned as a 'Best Manual Available On Tradebit!' and 'Complete Manual - No Missing Pages!' emphasizing comprehensive coverage and quality.
Engine Variants Covered:
4-cylinder (M43/M52 variants), 6-cylinder (M52/M54 variants), V8 (M62 variants)
Transmission Variants Covered:
Manual (Getrag 220, ZF S5-310, ZF S6-370), Automatic (GM A5S 310Z, ZF 5HP19, ZF 5HP24, ZF 5HP30)
Body Styles Covered:
Sedan (4-door), Touring (Wagon/Estate - 5-door)
Estimated Page Count:
Extensive, often exceeding 1000 pages for comprehensive coverage
Type:
Service and Repair Workshop Manual
Powertrain:
Engine mechanical, fuel injection, ignition, emissions control, exhaust systems, cooling system, lubrication system, engine management systems (DME, VANOS), transmission (manual and automatic), clutch, driveshafts, differentials, axles.
Chassis:
Suspension (front and rear), steering system (hydraulic power steering), braking system (ABS, DSC, EBD), wheel bearings, subframes, chassis components.
Electrical:
Wiring diagrams, battery, alternator, starter, lighting systems, instrument cluster, climate control electronics, comfort electronics (windows, locks, seats, mirrors), infotainment system, SRS airbag system, immobilizer system (EWS), body control module (BCM).
Body:
Exterior body panels, interior trim, doors, hood, trunk, bumpers, glass, seals, body repair procedures.
Climate Control:
Manual and automatic climate control systems, including HVAC component diagnosis and repair, refrigerant handling.
General Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement, brake pad and rotor replacement, tire rotation.
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting for all major systems.
Mechanical Repair:
Engine component removal and installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, clutch replacement, suspension component replacement, steering rack repair/replacement, brake caliper/master cylinder overhaul.
Electrical Diagnostics:
Component testing, sensor troubleshooting, wiring harness repair, module programming (where applicable through external tools referenced).
Body Repair:
Dent removal, panel alignment, glass replacement, trim component installation.
Timing Chain Replacement:
Detailed procedures for timing chain and guide replacement on M52/M54 engines, a critical maintenance item.
Depth:
Comprehensive. Covers basic maintenance, in-depth diagnostics, component overhaul, and reassembly instructions. Includes torque specifications, clearances, and diagnostic flowcharts.
Diagnostic Tools Referenced:
References the use of BMW diagnostic tools like DIS (Diagnostic Information System) and GT1 for advanced electronic diagnostics.
NHTSA Front Driver Side:
5-Star (for models tested)
NHTSA Front Passenger Side:
5-Star (for models tested)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Dynamic Stability Control (DSC) / Traction Control System (ASC+T)
Airbags:
Front dual-stage airbags, optional side-impact airbags.
Seatbelts:
Pretensioning front seatbelts with force limiters.
Oil Change Interval Miles:
Typically 7,500 - 15,000 miles (depending on oil type and driving conditions, as per Condition Based Service - CBS).
Spark Plug Replacement Miles:
60,000 - 100,000 miles (depending on spark plug type: standard vs. long-life iridium).
Brake Fluid Flush Years:
Every 2 years (regardless of mileage).
Engine Oil Viscosity:
BMW Longlife-01 (LL-01) approved oils, typically 0W-40 or 5W-30 depending on ambient temperature.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification) mixed with distilled water (50/50 ratio).
Transmission Fluid Auto:
Dexron III (for GM transmissions) or Esso LT 71141 (for ZF transmissions).
Cooling System:
Plastic expansion tanks can crack; water pumps and thermostats are common failure points.
Suspension:
Control arm bushings, ball joints, and tie rod ends wear over time leading to steering looseness and premature tire wear.
Electrical:
Heater control valve failure (common 'pisspot' leak), ABS/DSC sensor failures, pixelation on instrument cluster displays.
Vanos:
Failure of the VANOS (Variable Valve Timing) system seals can lead to rough idle, power loss, and increased fuel consumption.
Oil Pan Gasket:
Oil pan gasket leaks are common due to age and heat exposure.
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, engineering, and driver engagement.
E39 Introduction:
The E39 replaced the E34 5 Series and was praised for its improved handling, ride comfort, and refined interior.
E39 Facelift:
Facelifted in 2000 (model year 2001) with updated headlights, taillights, bumpers, and interior trim.
Manufacturing Locations:
Germany (Dingolfing), South Africa, Egypt, Thailand, Russia, Ukraine, Vietnam, Indonesia.
