BMW 520I 523I 528I E39 1997-2002 Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Model Variants Covered: 520i, 523i, 528i Generation Generation Code: E39 Production Years Covered: 1997-2002 Codes Engine Codes Implied:...

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类型: Car

斯库: 388424

标签: 1997 1998 1999 2000 2001 2002 520I 523I 528I BMW Car Cars CL E39

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Chassis Code:

Model Variants Covered:

520i, 523i, 528i

Generation

Generation Code:

Production Years Covered:

1997-2002

Codes

Engine Codes Implied:

M50/M52 variants (specific codes not provided in source)

👋 Introduction

Market Position

Target Audience:

BMW 5 Series (E39) owners with basic mechanical skills, independent auto service professionals, and informed car owners

Value Proposition:

Provides dealer-level specifications and procedures, empowering owners to understand and discuss repairs knowledgeably, and enabling independent mechanics to perform work accurately.

Competitive Analysis

Alternative Sources:

Authorized dealer service departments, other generic repair manuals (this manual aims for equivalent coverage)

Key Features

Accessibility:

Instant download, no shipping costs, digital format for broad device compatibility

Practical Application:

Actionable advice for diagnosing, repairing, and managing vehicle maintenance, including communication with technicians.

📋 Manual Details

Coverage Areas

Vehicle Systems:

Engine, Transmission, Chassis, Body, Wiring, Fuel System, Emission Control, Induction, Mechanical, Control System, Differentials, Steering, Suspension, Brakes, ABS

Manual Type

Manual Type:

Repair Service Manual

Language

Language:

French

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Service:

Service and Overhauling, Induction, Fuel System, Emission Control, Mechanical, Control System

Drivetrain:

Transmission, Differentials

Chassis And Suspension:

Chassis, Steering, Suspension, Brakes, ABS

Electrical And Body:

Body, Wiring

Procedures Included

Diagnostics:

Troubleshooting and Diagnostics, Engine Fault Symptom Diagnosis, Testing Suspected Parts, Wiring Diagram Tracing and Verification, Engine Management System Analysis

Maintenance:

General Info, Service Work, Common Fixes, Practical Quick Solutions, Preventative Tips

Repair And Overhaul:

Engine Overhauling, Transmission Service, Component Repair (implied by detailed system coverage)

Technical Depth

Depth Level:

Comprehensive, suitable for basic mechanical skills and independent professionals, equivalent to authorized dealer service department procedures

Data Type:

Specifications, Torque Settings, Wiring Diagrams, Terminal Pin Connections, Expected Readings

📊 Manual Specifications

File Format

File Type:

Accessibility:

Viewable on PC, Mac, phones, and ebook readers (e.g., Kindle)

Printability:

Printable individual pages

Print Quality

Quality Description:

High quality, preserving original detail (implied by printability and detail coverage)

Binding Type

Binding:

Digital (PDF download), no physical binding

Paper Type

Paper Type:

N/A (Digital File)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 6-Cylinder (common for these models)

Displacement Variants:

2.0 Liters, 2.3 Liters, 2.8 Liters

Performance

Power Output Range Approximate:

150 PS to 193 PS (148 hp to 190 hp) depending on variant

Torque Range Approximate:

190 Nm to 280 Nm (140 lb-ft to 207 lb-ft) depending on variant

Fuel System

Fuel Delivery System:

Bosch Motronic engine management system (likely M5.2 or M5.4 variants)

Induction:

Multi-point fuel injection (MPI)

Emissions Control

Emissions Systems:

Secondary air injection, catalytic converter, OBD-II compliant (likely)

🔧 Transmission

Standard

Transmission Type Common:

5-speed Manual (Getrag 220/260 variants)

Optional

Transmission Type Optional:

5-speed Automatic (Steptronic with manual override, likely ZF 5HP18/5HP19)

Features

Transmission Features:

Hydraulic clutch actuation (manual), electronic control (automatic with modes)

📐 Dimensions

Exterior

Body Styles:

4-door Sedan (Saloon)

Wheelbase Approximate:

2830 mm (111.4 in)

Length Approximate:

4770 mm (187.8 in)

Width Approximate:

1790 mm (70.5 in)

Height Approximate:

1440 mm (56.7 in)

Weights

Curb Weight Approximate:

1500 - 1600 kg (3300 - 3530 lbs) depending on engine and equipment

Gross Vehicle Weight Rating Approximate:

2000 - 2100 kg (4400 - 4630 lbs)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Rating:

Likely 4 or 5 stars (based on contemporary BMW standards, specific data not provided)

Active Features

Active Safety Systems:

ABS (Anti-lock Braking System), Traction Control (ASC+T)

Passive Features

Passive Safety Features:

Driver and front passenger airbags, front side-impact airbags, reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Infotainment System Common:

BMW Business or Professional RDS radio/cassette or CD player, optional navigation system (CCC generation).

Driver Assistance

Driver Assistance Features:

Cruise control, parking sensors (rear, optional front), rain sensor (optional).

Connectivity

Connectivity Features:

Optional cellular phone integration (Bluetooth may be available on later models or via aftermarket).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil type (refer to manual for specific recommendations).

Inspection Interval:

Condition Based Service (CBS) system or every 15,000-30,000 miles for comprehensive checks (refer to manual).

Fluid Specifications

Engine Oil Specifications:

BMW Longlife-98 (LL-98) or BMW Longlife-01 (LL-01) compliant synthetic oil, typically SAE 5W-30 or 5W-40. Refer to manual for exact grade.

Coolant Specifications:

BMW Blue Ethylene Glycol coolant concentrate mixed with distilled water (50/50 ratio).

Transmission Fluid Automatic:

Specific ATF fluid (e.g., Dexron III or equivalent, check manual for exact type). Often considered 'lifetime' fluid but flushing is recommended.

Brake Fluid Specifications:

DOT 4 Low Viscosity (LV) brake fluid.

Known Issues

Common Failures E39:

Cooling system components (radiator, water pump, thermostat housing), VANOS seals, valve cover gasket leaks, ABS sensor failures, fuel pump failure, heater core leaks, sagging headliner.

Maintenance Tips:

Regular inspection of cooling system hoses and components, checking for oil leaks, ensuring proper ventilation to prevent moisture buildup.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Sheer Driving Pleasure, performance, luxury, and engineering excellence.

Model Evolution

E39 Introduction:

The E39 generation marked a significant step forward in refinement, technology, and driving dynamics for the BMW 5 Series, succeeding the E34.

E39 Key Features:

Improved aerodynamics, stiffer chassis, advanced suspension design (double-wishbone front), introduction of CAN bus electronics.

Production

Manufacturing Locations:

Mainly Dingolfing, Germany

E39 Production Years Overall:

1995-2003 (sedan), 1997-2003 (touring)

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

E39 5 Series was frequently recognized on Car and Driver's '10Best' lists during its production run, lauded for its driving dynamics and overall excellence.