🏷️ Basic Information

Make:

BMW

Model:

528i

Model Code:

E39

Generation Name:

Second Generation (E39)

Chassis Code:

E39

Engine Code Prefix:

M52

👋 Introduction

Segment:

Mid-size luxury sedan

Bmw Positioning:

Part of BMW's executive sedan line, known for its driving dynamics and sophisticated engineering.

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type.

Driving Dynamics:

Renowned for its balanced chassis, responsive steering, and engaging driving experience, characteristic of BMW's 'Ultimate Driving Machine' philosophy.

Build Quality:

High level of fit and finish, premium interior materials, and robust engineering.

Engine Performance:

Smooth and powerful inline-six engine.

📋 Manual Details

Covered Years:

1997, 1998, 1999, 2000, 2001, 2002

Specific Models Covered:

BMW 528i (all trim levels and configurations within the specified years)

Estimated Page Count:

~1500-2000+ (estimated for a comprehensive workshop manual)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF, potentially with searchable text and diagrams)

📖 Manual Coverage

Engine:

Engine mechanical, lubrication system, cooling system, fuel system, emission control, engine management (DME), ignition system, performance tuning.

Transmission:

Automatic transmission (Steptronic), manual transmission, clutch system, gearbox diagnostics and repair.

Drivetrain:

Driveshafts, CV joints, differential, axle shafts, wheel bearings.

Suspension:

Front suspension (Double-wishbone), rear suspension (Multi-link), shock absorbers, springs, bushings, steering linkage, wheel alignment specifications.

Brakes:

Brake system components (master cylinder, calipers, rotors, pads), ABS, DSC (Dynamic Stability Control), brake fluid specifications, bleeding procedures.

Steering:

Power steering system, steering rack, steering column, tilt and telescoping adjustments.

Electrical:

12V battery system, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, ECUs (Engine Control Unit, DME, etc.).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, climate control module, refrigerant, compressor, blower motor, diagnostics.

Body:

Body panels, doors, hood, trunk, bumpers, windows, mirrors, sunroof, interior trim, seat adjustments.

Interior:

Dashboard, instrument cluster, seats, airbags, seatbelts, interior lighting, sound insulation.

Safety Systems:

Airbag system, seatbelt pretensioners, SRS (Supplemental Restraint System) diagnostics.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid level checks and top-offs, belt inspections and replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code interpretation.

Repair:

Step-by-step repair instructions for all major systems, component removal and installation, rebuild procedures.

Diagnostics:

Diagnostic Trouble Codes (DTCs), use of diagnostic tools (e.g., OBD-II scanner interface), sensor testing, actuator testing.

Wiring:

Detailed wiring diagrams for all electrical systems, component locations, connector pinouts.

Specifications:

Torque specifications for bolts and fasteners, clearances, fluid capacities, electrical component resistance values.

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.

Target Audience:

Professional technicians, experienced DIY mechanics, and dedicated BMW enthusiasts.

📊 Manual Specifications

Format Type:

Digital (PDF)

Searchability:

Likely searchable text for quick access to information.

Image Quality:

High-resolution diagrams, schematics, and photographs.

Print Readability:

Designed for clear printing of text and diagrams.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated Inline 6-Cylinder

Engine Code:

M52B28

Displacement:

2.8 Liters (2793 cc)

Horsepower:

193 hp @ 5500 rpm

Torque:

206 lb-ft (280 Nm) @ 3950 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI), Bosch Motronic M5.2

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Dme Model:

Bosch Motronic M5.2

Ignition System:

Distributorless Ignition System (DIS) with individual coil packs.

🔧 Transmission

Transmission Type:

5-Speed Manual (S5D 250G) - Standard on some models/markets

Transmission Type:

5-Speed Automatic (GM A5S 310Z) with Steptronic manual shift mode - Optional

Steptronic:

Allows manual gear selection via selector lever or steering wheel buttons (early versions).

Transmission Fluid Spec:

BMW ATF LT-3 (for automatic transmission), Manual Transmission Fluid (e.g., Castrol Synchro Mesh 75W-90 or equivalent).

📐 Dimensions

Length:

Approx. 191.1 inches (4854 mm)

Width:

Approx. 70.2 inches (1783 mm)

Height:

Approx. 56.7 inches (1440 mm)

Wheelbase:

Approx. 111.4 inches (2830 mm)

Curb Weight:

Approx. 3500-3700 lbs (1590-1680 kg), depending on options and transmission.

Trunk Volume:

Approx. 15.1 cubic feet (428 liters)

🛡️ Safety Features

NHTSA Front Impact:

5-star (for driver and passenger) in earlier testing regimes.

IIHS Side Impact:

Good (for models with side airbags).

ABS:

Standard Anti-lock Braking System (ABS)

Dsc:

Optional Dynamic Stability Control (DSC) on later models, standard on some configurations.

Traction Control:

Automatic Stability Control (ASC+T) was available.

Airbags:

Frontal airbags (driver and passenger), optional side airbags, optional head protection system (HPS).

Seatbelts:

Front and rear seatbelts with pre-tensioners and force limiters.

Rollover Protection:

Built into the chassis and pillar design, though not explicitly named 'rollover protection' as in modern systems.

💡 Technology Features

Head Unit:

BMW Business or Professional CD radios, often with optional navigation systems (CCC).

Audio System:

Optional Harman Kardon premium sound system.

Parking Assist:

Optional Rear Park Distance Control (PDC).

Tel Prep:

Optional Bluetooth or analog cellular phone preparation.

Instrument Cluster:

Includes check control system, on-board computer (OBC) for trip data and vehicle status.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500-10,000 miles (12,000-16,000 km) or as indicated by the vehicle's oil service indicator. Refer to manual for specific conditions.

Air Filter Replacement:

Recommended every 30,000 miles (48,000 km) or sooner if driving in dusty conditions.

Spark Plug Replacement:

Typically every 60,000 miles (96,000 km) for iridium plugs; refer to specific plug type.

Coolant Flush:

Recommended every 2 years or 30,000 miles (48,000 km).

Engine Oil Spec:

BMW Longlife-01 (LL-01) or LL-98 approved synthetic oil, SAE 0W-30 or 5W-30.

Engine Oil Capacity:

6.5 quarts (6.2 liters) with filter change.

Brake Fluid Spec:

DOT 4.

Power Steering Fluid Spec:

BMW CHF 11S or Pentosin 11S.

Cooling System Leaks:

Common issues with plastic coolant expansion tanks, hoses, and water pumps failing due to age and heat cycling.

Vanos System:

Variable Valve Timing (VANOS) system solenoids and seals can wear, leading to rough idle, loss of power, and increased oil consumption.

Oil Pan Gasket Leaks:

Oil pan gaskets and rear main seals are prone to leaks over time.

ABS Wheel Speed Sensors:

ABS and DSC warning lights can illuminate due to failing wheel speed sensors.

Mass Air Flow Sensor:

MAF sensor can become dirty or fail, affecting engine performance and fuel economy.

Pipes And Hoses:

Vacuum hoses and PCV (Positive Crankcase Ventilation) system components can become brittle and crack.

Window Regulators:

Power window regulators can fail.

📚 Vehicle History

Brand Legacy:

BMW AG, a German automotive manufacturer renowned for luxury and performance vehicles since 1916.

E39 Introduction:

The E39 generation 5 Series was introduced in 1995 (Europe) and 1996 (North America), replacing the E34.

E39 Facelift:

The E39 received a significant facelift in 2000, with updated styling (headlights, taillights, bumpers) and powertrain improvements, including VANOS on all engines.

528I Specifics:

The 528i was a core model in the E39 lineup, offering a balance of performance and luxury. It was replaced by the 530i in 2001 following the E39 facelift, which featured the larger M54B30 engine.

Production Period:

1995-2003 (for E39 generation)

Manufacturing Locations:

Germany (Dingolfing plant primarily)

🏆 Awards & Recognition

Car And Driver 10Best:

The E39 generation 5 Series was a frequent recipient of Car and Driver's 10Best awards, often including specific variants like the 528i, praised for its balance of luxury, performance, and handling.

Consumer Reports:

Consistently ranked well in owner satisfaction and predicted reliability, though some specific components might have noted issues.

Iso Quality:

BMW vehicles adhere to stringent ISO quality management standards throughout their design and manufacturing processes.