🏷️ Basic Information

Make:

BMW

Model:

540i

Chassis Code:

E39

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002

Engine Code Primary:

M62B44

👋 Introduction

Target Audience:

Do-it-yourselfers and experienced mechanics

Value Proposition:

Inexpensive way to keep vehicle working properly, saves on shipping and waiting time

Delivery Method:

Instant download link after payment

📋 Manual Details

All Styles Covered:

True

Estimated Page Count:

Hundreds (specific number not provided, but described as comprehensive)

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Printable:

Printable in its entirety or just the pages you need, without any restriction

Binding:

N/A (Digital PDF Download)

Paper Type:

N/A (Digital PDF Download)

📖 Manual Coverage

Engine Service Repair:

Yes

Transmission Service Repair:

Yes

Brake System:

Yes

Electrical System:

Yes

Wiring Diagrams:

Yes

Suspension:

Yes

Steering:

Yes

Cooling System:

Yes

Fuel Injection:

Yes

Fuel System:

Yes

Emission System:

Yes

Heater Air Conditioning:

Yes

Engine Control System:

Yes

Chassis Body:

Yes

Restraint System:

Yes

Interior:

Yes

Differential Drive:

Yes

Axle:

Yes

General Maintenance:

Yes

Troubleshooting:

Yes

Periodic Lubrication:

Yes

Step By Step Instructions:

Yes

Complete Disassembly Procedures:

Yes

Detailed Substeps:

Yes

Diagnostic Procedures:

Yes

Depth:

Complete Official Full Factory Service Repair (suitable for DIY and experienced mechanics)

Photos Illustrations:

Hundreds of photos and illustrations

Enlarged Inset Illustrations:

Yes

Numbered Table Of Contents:

Yes

⚙️ Engine Specifications

Engine Type:

V8, Naturally Aspirated

Displacement:

4.4 Liters (4398 cc)

Engine Code:

M62B44

Horsepower Approximate:

282 hp @ 5400 rpm (for 1997-2001 models)

Torque Approximate:

324 lb-ft @ 3600 rpm (for 1997-2001 models)

Fuel Delivery:

Electronic Fuel Injection (Bosch Motronic)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Control Unit:

BMW M-ASK / Professional Navigation System (CCC in later E39 models)

🔧 Transmission

Transmission Type Standard:

5-speed Automatic (Steptronic)

Transmission Type Optional:

6-speed Manual (available on some models/markets, particularly 540i/6-speed variants)

Steptronic Functionality:

Yes (manual shifting mode)

📐 Dimensions

Wheelbase:

115.4 inches (2931 mm)

Length:

191.0 inches (4851 mm)

Width:

71.0 inches (1803 mm)

Height:

57.4 inches (1458 mm)

Curb Weight Approximate:

3700 - 3900 lbs (depending on transmission and options)

🛡️ Safety Features

Airbags:

Frontal airbags (driver and passenger), side airbags (optional/standard depending on year/trim)

Seatbelts:

Three-point inertia-reel seat belts with pre-tensioners

Antilock Braking System:

Standard ABS

Traction Control:

Standard ASC+T (Automatic Stability Control + Traction) or DSC (Dynamic Stability Control)

💡 Technology Features

Head Unit Options:

BMW Business CD, BMW Professional RDS, Navigation system (M-ASK or CCC)

Speaker System:

Standard Hi-Fi system, optional Harman Kardon Logic 7 surround sound

Parking Assistance:

Optional Rear Park Distance Control (PDC)

Bluetooth:

Optional Bluetooth integration available on later models

🔧 Maintenance

Oil Change Interval Recommendation:

Every 7,500 - 15,000 miles or 12 months, depending on oil quality and driving conditions (refer to manual for exact CBS settings)

Engine Oil Type:

Full Synthetic SAE 5W-30 or 5W-40, meeting BMW Longlife-01 specification (e.g., Castrol Syntec or equivalent)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)

Brake Fluid Type:

DOT 4 (low viscosity, e.g., DOT 4 LV)

Transmission Fluid Automatic:

Dexron III or Dexron VI (check specific transmission type and BMW service bulletins for definitive specs)

Transmission Fluid Manual:

BMW MTF LT-2 or equivalent high-quality manual transmission fluid

Common Problem Oil Leaks:

Valve cover gaskets, oil pan gasket, oil filter housing gasket

Common Problem Cooling System:

Plastic coolant expansion tank, water pump, thermostat housing failures

Common Problem Vanos System:

Degradation of VANOS seals leading to rough idle, loss of low-end torque

Common Problem Spark Plugs Ignition:

Coil-on-plug ignition failures, spark plug replacement often recommended around 60,000-100,000 miles

Common Problem Suspension:

Worn control arm bushings, tie rod ends, sway bar links

📚 Vehicle History

Bmw Philosophy:

Ultimate Driving Machine, focus on performance, luxury, and engineering excellence.

E39 Introduction:

The E39 generation replaced the E34 and was produced from 1995 to 2003 (sedan) and 1996 to 2004 (touring). The 540i was a top-tier model in this lineup.

Manufacturing Location:

Germany (primarily Dingolfing plant)

🏆 Awards & Recognition

Car And Driver 10 Best:

The E39 5 Series (including the 540i variants) was a frequent recipient of Car and Driver's 10Best awards during its production run, recognized for its excellent driving dynamics, comfort, and luxury.