🏷️ Basic Information

Make:

Mazda

Model:

626 Station Wagon

Generation:

GF/GW

Production Years Covered:

1997, 1998, 1999, 2000, 2001, 2002

Chassis Code Platform:

GF (Station Wagon: GW)

👋 Introduction

Vehicle Class:

Mid-size Station Wagon

Target Audience:

Families, commuters, small business owners needing versatile cargo space.

Key Competitors:

Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback (though more crossover-oriented), Ford Mondeo Wagon (in some markets).

Versatility:

Practical cargo space, rear folding seats for expanded capacity.

Reliability:

Generally regarded as a reliable vehicle with proper maintenance.

Driving Dynamics:

Mazda's characteristic 'Zoom-Zoom' driving feel, often praised for handling relative to its class.

📋 Manual Details

Systems Covered:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual & automatic), drivetrain, axles, suspension (front & rear), steering system, brakes (front & rear), electrical system (wiring diagrams, lighting, charging, starting), body & chassis, interior components, climate control, diagnostic troubleshooting.

Estimated Page Count:

1000+

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical Details:

Engine disassembly, inspection, assembly, component specifications (bore, stroke, compression ratios), timing belt replacement, cylinder head service, piston & ring service, crankshaft & bearing service.

Fuel And Emissions Control:

Fuel injection system (MPI), fuel pump operation, fuel injectors, fuel pressure testing, evaporative emission control (EVAP), catalytic converter operation, oxygen sensors.

Ignition System Components:

Ignition coil operation, spark plug specifications, distributor service (if applicable), ignition timing adjustment, electronic ignition control.

Cooling And Lubrication:

Radiator, thermostat, water pump, cooling fan operation, coolant specifications, oil pump service, oil filter replacement, oil pressure testing, lubrication system diagrams.

Transmission Service:

Manual transmission (clutch, gearbox, shift linkage), automatic transmission (fluid change, filter replacement, torque converter service, valve body diagnostics).

Suspension And Steering:

Front suspension (struts, control arms, ball joints), rear suspension (multi-link design), wheel alignment specifications, power steering system diagnostics, steering rack and pump service.

Brake System Overhaul:

Front and rear disc brakes, brake pad replacement, rotor resurfacing/replacement, brake caliper service, brake fluid specifications, ABS system diagnostics (if equipped).

Electrical System Troubleshooting:

Comprehensive wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting circuits, dashboard instrumentation, power windows, central locking, fuse and relay identification.

Body And Chassis Repair:

Exterior panel repair, door and window mechanisms, interior trim removal/installation, body sealing, corrosion prevention.

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation, brake pad inspection, belt inspection.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides.

Component Replacement:

Detailed instructions for replacing major components like the alternator, starter motor, water pump, fuel pump, brake calipers, wheel bearings, CV joints, and more.

Rebuilding And Overhaul:

Instructions for engine, transmission, brake caliper, and power steering system rebuilding, including torque specifications and critical measurements.

Timing Belt Replacement:

Precise procedures, timing mark alignment, tensioner adjustment for accurate timing belt replacement, critical for engine longevity.

Special Tools And Techniques:

Identification of special tools required for specific procedures and guidance on their proper usage.

Depth Of Coverage:

Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Flowcharts:

Inclusion of detailed diagnostic flowcharts to systematically identify and resolve issues.

Torque Specifications:

Extensive listing of all critical torque specifications for fasteners throughout the vehicle.

Clearance And Gap Specs:

Detailed specifications for critical clearances and gaps, such as piston ring gap, valve lash (if adjustable), and bearing clearances.

📊 Manual Specifications

File Format:

PDF

Searchability:

Searchable text within the PDF for quick information retrieval.

Printability:

Printable pages for hands-on use in the workshop.

Image Resolution:

High-resolution images and diagrams for clarity.

Diagram Clarity:

Clear, easy-to-understand illustrations, schematics, and exploded views.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Code Common:

FS-DE (2.0L), FP-DE (1.8L), FS-ZE (2.0L V6 - less common in wagon, more in sedan)

Engine Displacement Common 1:

1991 cc (2.0L)

Engine Type Common 1:

Inline 4-cylinder, DOHC, 16-valve

Engine Code Alternative 1:

FP-DE

Engine Displacement Alternative 1:

1839 cc (1.8L)

Engine Type Alternative 1:

Inline 4-cylinder, DOHC, 16-valve

Horsepower 2.0L Fs-De:

Approx. 110-125 hp (market dependent)

Torque 2.0L Fs-De:

Approx. 120-130 lb-ft (market dependent)

Horsepower 1.8L Fp-De:

Approx. 98-110 hp (market dependent)

Torque 1.8L Fp-De:

Approx. 105-120 lb-ft (market dependent)

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Recommended Fuel:

Unleaded gasoline (87 octane or higher)

Emission Standards:

Compliant with relevant emissions standards for the model year (e.g., EPA Tier 1 in the US).

🔧 Transmission

Standard Transmission Type:

5-speed Manual Transmission

Optional Transmission Type:

4-speed Automatic Transmission

Automatic Transmission Features:

Electronically controlled, lock-up torque converter.

Manual Transmission Features:

Standard clutch operation.

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or SAE 75W-85 gear oil (refer to manual for exact specs).

Automatic Transmission Fluid:

Dexron III/Mercon equivalent automatic transmission fluid.

📐 Dimensions

Length:

Approx. 4675 mm (184.1 in)

Width:

Approx. 1770 mm (69.7 in)

Height:

Approx. 1450 mm (57.1 in)

Wheelbase:

Approx. 2670 mm (105.1 in)

Cargo Volume Seats Up:

Variable, but substantial for the class.

Cargo Volume Seats Down:

Significantly increased, suitable for larger items.

Curb Weight:

Approx. 1350-1450 kg (2976-3197 lbs), varies by trim and equipment.

Gross Vehicle Weight Rating:

Refer to vehicle's compliance plate.

Towing Capacity:

Refer to vehicle owner's manual or local regulations.

🛡️ Safety Features

NHTSA Front Impact Rating:

Likely 4-star or equivalent for driver/passenger (based on contemporary standards).

IIHS Ratings:

Variable by test year, generally mid-range for its era.

ABS Availability:

Optional or standard on higher trims.

Traction Control Availability:

Rarely available on this generation.

Airbags Driver:

Standard (Driver's airbag).

Airbags Passenger:

Optional or standard on higher trims.

Seatbelts:

3-point front and rear seatbelts.

Crumple Zones:

Designed with crumple zones for impact energy absorption.

💡 Technology Features

Audio System:

Factory-installed AM/FM stereo with cassette and/or CD player. Speaker configurations vary by trim.

Display Technology:

Basic digital or analog displays for climate control and radio functions. No integrated color screens.

Cruise Control:

Available on most trims.

Parking Assistance:

No factory-installed parking sensors or backup cameras.

Bluetooth Integration:

Not available from the factory.

Usb Ports:

Not available from the factory.

🔧 Maintenance

Oil And Filter Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals (refer to manual).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for standard spark plugs; platinum/iridium plugs may extend this interval (refer to manual).

Timing Belt Replacement:

Critical! Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Failure can cause catastrophic engine damage.

Coolant Flush And Replace:

Every 30,000 miles (48,000 km) or 24 months.

Engine Oil Capacity:

Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter (refer to manual for exact capacity).

Engine Oil Viscosity:

SAE 5W-30 or 5W-40, API SJ/SL (check manual for specific API service classification).

Engine Coolant:

Mazda Long Life Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with proper inhibitors).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Power Steering Fluid:

Mazda Genuine Power Steering Fluid or equivalent Dexron II/III ATF.

Engine Idling Roughness:

Can be caused by dirty throttle body, clogged fuel injectors, or vacuum leaks.

Automatic Transmission Slipping:

Often due to low fluid level or worn internal components; regular fluid and filter changes are crucial.

Suspension Noise:

Worn ball joints, tie rod ends, and bushings can lead to clunking or rattling noises.

Radiator Leaks:

Common wear item; inspect for leaks or swelling.

Ac System Performance:

Compressor clutch issues or refrigerant leaks can affect AC performance.

Timing Belt Tensioner:

Tensioner failure can lead to premature belt wear or failure. Regular replacement is vital.

📚 Vehicle History

Mazda Philosophy:

Mazda's heritage of producing driver-focused vehicles with a balance of practicality and enjoyment.

Predecessor:

Mazda 626 Station Wagon (previous generation).

Successor:

Mazda Atenza Wagon / Mazda6 Wagon (depending on market).

Manufacturing Locations:

Primarily Japan (Hofu Plant).

Global Availability:

Sold in major global markets including North America, Europe, and Asia.

🏆 Awards & Recognition

Consumer Reports Ratings:

Typically received average to above-average ratings for reliability and performance during its production run, though specific year ratings vary.

Jd Power And Associates:

May have received segment-specific awards or good initial quality ratings depending on the year and specific features.

Emissions Certification:

Certified to meet U.S. EPA and California Air Resources Board (CARB) emissions standards for the respective model years.