Systems Covered:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual & automatic), drivetrain, axles, suspension (front & rear), steering system, brakes (front & rear), electrical system (wiring diagrams, lighting, charging, starting), body & chassis, interior components, climate control, diagnostic troubleshooting.
Estimated Page Count:
1000+
Manual Type:
Workshop Repair Service Manual
Engine Mechanical Details:
Engine disassembly, inspection, assembly, component specifications (bore, stroke, compression ratios), timing belt replacement, cylinder head service, piston & ring service, crankshaft & bearing service.
Fuel And Emissions Control:
Fuel injection system (MPI), fuel pump operation, fuel injectors, fuel pressure testing, evaporative emission control (EVAP), catalytic converter operation, oxygen sensors.
Ignition System Components:
Ignition coil operation, spark plug specifications, distributor service (if applicable), ignition timing adjustment, electronic ignition control.
Cooling And Lubrication:
Radiator, thermostat, water pump, cooling fan operation, coolant specifications, oil pump service, oil filter replacement, oil pressure testing, lubrication system diagrams.
Transmission Service:
Manual transmission (clutch, gearbox, shift linkage), automatic transmission (fluid change, filter replacement, torque converter service, valve body diagnostics).
Suspension And Steering:
Front suspension (struts, control arms, ball joints), rear suspension (multi-link design), wheel alignment specifications, power steering system diagnostics, steering rack and pump service.
Brake System Overhaul:
Front and rear disc brakes, brake pad replacement, rotor resurfacing/replacement, brake caliper service, brake fluid specifications, ABS system diagnostics (if equipped).
Electrical System Troubleshooting:
Comprehensive wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting circuits, dashboard instrumentation, power windows, central locking, fuse and relay identification.
Body And Chassis Repair:
Exterior panel repair, door and window mechanisms, interior trim removal/installation, body sealing, corrosion prevention.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation, brake pad inspection, belt inspection.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides.
Component Replacement:
Detailed instructions for replacing major components like the alternator, starter motor, water pump, fuel pump, brake calipers, wheel bearings, CV joints, and more.
Rebuilding And Overhaul:
Instructions for engine, transmission, brake caliper, and power steering system rebuilding, including torque specifications and critical measurements.
Timing Belt Replacement:
Precise procedures, timing mark alignment, tensioner adjustment for accurate timing belt replacement, critical for engine longevity.
Special Tools And Techniques:
Identification of special tools required for specific procedures and guidance on their proper usage.
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Flowcharts:
Inclusion of detailed diagnostic flowcharts to systematically identify and resolve issues.
Torque Specifications:
Extensive listing of all critical torque specifications for fasteners throughout the vehicle.
Clearance And Gap Specs:
Detailed specifications for critical clearances and gaps, such as piston ring gap, valve lash (if adjustable), and bearing clearances.
Engine Code Common:
FS-DE (2.0L), FP-DE (1.8L), FS-ZE (2.0L V6 - less common in wagon, more in sedan)
Engine Displacement Common 1:
1991 cc (2.0L)
Engine Type Common 1:
Inline 4-cylinder, DOHC, 16-valve
Engine Code Alternative 1:
FP-DE
Engine Displacement Alternative 1:
1839 cc (1.8L)
Engine Type Alternative 1:
Inline 4-cylinder, DOHC, 16-valve
Horsepower 2.0L Fs-De:
Approx. 110-125 hp (market dependent)
Torque 2.0L Fs-De:
Approx. 120-130 lb-ft (market dependent)
Horsepower 1.8L Fp-De:
Approx. 98-110 hp (market dependent)
Torque 1.8L Fp-De:
Approx. 105-120 lb-ft (market dependent)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel:
Unleaded gasoline (87 octane or higher)
Emission Standards:
Compliant with relevant emissions standards for the model year (e.g., EPA Tier 1 in the US).
Standard Transmission Type:
5-speed Manual Transmission
Optional Transmission Type:
4-speed Automatic Transmission
Automatic Transmission Features:
Electronically controlled, lock-up torque converter.
Manual Transmission Features:
Standard clutch operation.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 75W-85 gear oil (refer to manual for exact specs).
Automatic Transmission Fluid:
Dexron III/Mercon equivalent automatic transmission fluid.
Length:
Approx. 4675 mm (184.1 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1450 mm (57.1 in)
Wheelbase:
Approx. 2670 mm (105.1 in)
Cargo Volume Seats Up:
Variable, but substantial for the class.
Cargo Volume Seats Down:
Significantly increased, suitable for larger items.
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs), varies by trim and equipment.
Gross Vehicle Weight Rating:
Refer to vehicle's compliance plate.
Towing Capacity:
Refer to vehicle owner's manual or local regulations.
NHTSA Front Impact Rating:
Likely 4-star or equivalent for driver/passenger (based on contemporary standards).
IIHS Ratings:
Variable by test year, generally mid-range for its era.
ABS Availability:
Optional or standard on higher trims.
Traction Control Availability:
Rarely available on this generation.
Airbags Driver:
Standard (Driver's airbag).
Airbags Passenger:
Optional or standard on higher trims.
Seatbelts:
3-point front and rear seatbelts.
Crumple Zones:
Designed with crumple zones for impact energy absorption.
Oil And Filter Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals (refer to manual).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard spark plugs; platinum/iridium plugs may extend this interval (refer to manual).
Timing Belt Replacement:
Critical! Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Failure can cause catastrophic engine damage.
Coolant Flush And Replace:
Every 30,000 miles (48,000 km) or 24 months.
Engine Oil Capacity:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter (refer to manual for exact capacity).
Engine Oil Viscosity:
SAE 5W-30 or 5W-40, API SJ/SL (check manual for specific API service classification).
Engine Coolant:
Mazda Long Life Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with proper inhibitors).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
Mazda Genuine Power Steering Fluid or equivalent Dexron II/III ATF.
Engine Idling Roughness:
Can be caused by dirty throttle body, clogged fuel injectors, or vacuum leaks.
Automatic Transmission Slipping:
Often due to low fluid level or worn internal components; regular fluid and filter changes are crucial.
Suspension Noise:
Worn ball joints, tie rod ends, and bushings can lead to clunking or rattling noises.
Radiator Leaks:
Common wear item; inspect for leaks or swelling.
Ac System Performance:
Compressor clutch issues or refrigerant leaks can affect AC performance.
Timing Belt Tensioner:
Tensioner failure can lead to premature belt wear or failure. Regular replacement is vital.
