Mazda 626 Station Wagon 1997-2002 Workshop Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Generation: GF/GW (1991-2002) Covered Years: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Codes: GW 👋 Introduction Market Position Segment:...

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类型: Car

斯库: 68840

标签: 1997 1998 1999 2000 2001 2002 626 Station Wagon Car Cars Mazda Misc

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

626 Station Wagon

Generation:

GF/GW (1991-2002)

Covered Years:

1997, 1998, 1999, 2000, 2001, 2002

Codes

Chassis Codes:

👋 Introduction

Market Position

Segment:

Mid-size station wagon

Target Audience:

Families, individuals seeking practical and reliable transportation

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, Volkswagen Passat

Key Features

Vehicle Strengths:

Reliability, comfortable ride, practical cargo space, fuel efficiency (for its class)

Manual Utility:

Designed for professional technicians, offering the depth required for all repair and maintenance tasks.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop service and repair

Specific Models Covered:

Mazda 626 Station Wagon (all trims)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system

Engine Performance:

Fuel injection, ignition system, emission control systems, engine diagnostics

Transmission Manual:

Manual transmission disassembly, assembly, clutch system, shift linkage

Transmission Automatic:

Automatic transmission (FS-EX, FS-EX5) diagnosis, repair, fluid service, torque converter

Drivetrain:

Front-wheel drive, CV joints, drive axles, differential

Suspension:

Front and rear suspension components, struts, shocks, springs, control arms, alignment specifications

Steering:

Power steering system, steering rack, column, universal joints

Brakes:

Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System), hydraulic components, parking brake

Electrical System:

Battery, charging system, starting system, lighting system, horn, wipers, power accessories

Engine Control Electronics:

ECU (Engine Control Unit), sensors (MAF, O2, TPS, Crankshaft Position), actuators, diagnostic trouble codes (DTCs), wiring diagrams

Body And Frame:

Body panel removal and installation, interior trim, exterior trim, glass, doors, hood, tailgate, chassis structure

HVAC:

Heating, Ventilation, and Air Conditioning system diagnosis and repair

Safety Systems:

Airbag system components and servicing (SRS)

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides

Repair And Rebuild:

Step-by-step instructions for component removal, repair, and reinstallation

Diagnostics:

OBD-II (On-Board Diagnostics II) code retrieval and interpretation, sensor testing

Specifications And Tolerances:

Torque specifications, clearances, alignment angles, measurements

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Quality:

High-resolution scans, clear diagrams and text

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

FS-DE (2.0L DOHC)

Engine Type:

Inline-4, Naturally Aspirated, DOHC, 16-valve

Displacement:

1991 cc (2.0 Liters)

Performance

Horsepower:

Approx. 118-130 hp (varies slightly by market and year)

Torque:

Approx. 125-135 lb-ft (varies slightly by market and year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) / MPI (Multi-Point Injection)

Fuel Type:

Unleaded gasoline

Cooling System

Coolant Type:

Ethylene Glycol-based antifreeze (Mazda's recommended mixture)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual

Optional

Transmission Type Opt:

4-speed Automatic (FS-EX, FS-EX5)

Features

Automatic Features:

Electronically controlled with lock-up torque converter

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 (check manual for specific viscosity)

Automatic Transmission Fluid:

Mazda ATF-MV or equivalent Dexron III/Mercon

📐 Dimensions

Exterior

Length:

Approx. 4715 mm (185.6 inches)

Width:

Approx. 1765 mm (69.5 inches)

Height:

Approx. 1470 mm (57.9 inches)

Wheelbase:

Approx. 2615 mm (103.0 inches)

Cargo

Cargo Volume:

Approx. 35.7 - 58.1 cu ft (rear seats up/down)

Weights

Curb Weight:

Approx. 1400-1500 kg (3086-3307 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not explicitly rated for this generation/specific model year in all markets. Generally considered safe for its era.

Active Features

Optional/Standard on higher trims

Passive Features

Airbags:

Driver and passenger front airbags (standard/optional depending on market and trim)

Seatbelts:

Three-point seatbelts with pretensioners (front)

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with CD player and/or cassette tape. Optional premium sound systems.

Climate Control:

Manual or automatic climate control (depending on trim level).

Driver Assistance

Cruise Control:

Standard or optional depending on trim.

Connectivity

Auxiliary Input:

Not typically standard; aftermarket solutions required for modern device connectivity.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000-7,500 miles or 6-12 months, whichever comes first.

Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plugs:

Replace approximately every 60,000-100,000 miles (depending on plug type: standard or iridium).

Fluid Specifications

Engine Oil Capacity:

Approx. 4.2 - 4.5 Liters (4.4 - 4.8 Quarts) with filter (for 2.0L engine)

Engine Oil Type:

API SL/SM/SN, SAE 5W-30 or 10W-30 (check manual for climate-specific recommendations)

Coolant Capacity:

Approx. 6.0 - 6.5 Liters (6.3 - 6.9 Quarts)

Known Issues

Common Problems:

Oil leaks (valve cover gasket, oil pan gasket), suspension wear (bushings, ball joints), catalytic converter failure, ABS sensor issues, transmission shift solenoids (automatic transmission).

Preventative Measures:

Regular fluid changes, timely replacement of worn suspension components, diligent inspection for oil leaks.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Known for 'Zoom-Zoom' driving dynamics and reliable, well-engineered vehicles.

Model Evolution

Sixth Generation:

The GW chassis represents the sixth generation (1991-2002), known for its improved styling and refined chassis over predecessors.

Facelift:

This period (1997-2002) likely includes minor updates and possibly a mid-cycle refresh for the GW generation.

Production

Manufacturing Locations:

Japan (primary), possibly some assembly in other regions.

🏆 Awards & Recognition

Recognitions

Consumer Ratings:

Generally received positive reviews for reliability and value during its production run, though specific awards are less documented for this generation.