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1997-2002 Mitsubishi L200 Factory Service Workshop Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Model Alias: Triton (in many markets) Body Style: Pickup Truck Codes Chassis Codes: K60, K70 series 👋 Introduction Market Position Segment: Compact...
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类型: Truck
厂商:
斯库: 244840
1997-2002 Mitsubishi L200 Factory Service Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200
Model Alias:
Triton (in many markets)
Body Style:
Pickup Truck
Codes
Chassis Codes:
K60, K70 series
👋 Introduction
Market Position
Segment:
Compact Pickup Truck / Light Commercial Vehicle
Target Audience:
Commercial users, tradespeople, recreational off-roaders, and general consumers seeking a durable and versatile light truck.
Competitive Analysis
Key Competitors:
Toyota Hilux, Nissan D22 Navara/Frontier, Ford Ranger (older generation), Isuzu D-Max (older generation), Mazda BT-50 (older generation).
Key Features
Vehicle Attributes:
Rugged construction, reliable powertrains, available 4WD, utility focus, compact dimensions offering maneuverability.
Manual Value:
Provides factory-accurate procedures, diagrams, and specifications essential for proper maintenance and repair, saving on dealership costs and ensuring longevity.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002
Market Focus:
Global (specific regional variations may exist but core service procedures are universal)
Page Count
Estimated Pages:
1500-2000+ (typical for a comprehensive factory service manual of this era)
Manual Type
Type:
Factory Service Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, often distributed as a collection of scanned pages or a searchable digital document)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (gasoline and diesel), fuel system, cooling system, exhaust system, transmission (manual and automatic), drivetrain (transfer case, drive shafts, differentials)
Chassis:
Suspension (front and rear), steering system, braking system (front discs, rear drums/discs depending on variant)
Electrical:
12V electrical system, charging system (alternator), starting system (starter), lighting system, ignition system, instrument cluster, power accessories (windows, locks), wiring diagrams
Body:
Body panels, doors, interior trim, seats, glass, bumpers, frame (for chassis cab variants)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication points
Diagnostics:
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) if applicable to the era, system checks
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all major systems
Specifications:
Torque specifications, clearance measurements, resistance values, diagnostic parameters
Technical Depth
Depth:
Comprehensive: covers routine maintenance to major component overhauls and troubleshooting, including detailed exploded views and wiring diagrams. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Typically searchable text layers within the PDF for efficient information retrieval.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Commonly 2.0L and 2.4L gasoline (e.g., 4G63, 4G64), and 2.5L diesel (e.g., 4D56). Specific engine codes and variants may differ by market.
Engine Type Gasoline:
Inline 4-cylinder, SOHC/DOHC
Engine Type Diesel:
Inline 4-cylinder, OHV/OHC, naturally aspirated or turbocharged (depending on variant)
Performance
Gasoline Horsepower Range:
~100-125 hp (depending on exact displacement and tuning)
Diesel Horsepower Range:
~80-115 hp (naturally aspirated vs. turbo)
Fuel System
Gasoline Fuel Delivery:
Multi-point Fuel Injection (MPI)
Diesel Fuel Delivery:
Indirect Injection (IDI) or Direct Injection (DI) via rotary or inline injection pumps (depending on engine variant)
Ignition System:
Electronic Ignition (EI) with distributor or distributorless ignition system (DIS)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, SAE 10W-30 or 5W-30 (refer to specific engine for precise viscosity and API rating)
Engine Oil Capacity:
~4.0 - 5.0 liters (depending on engine variant, with filter change)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
Drivetrain Options:
2WD (RWD) and 4WD (with manual or electronic transfer case) available
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check specific manual for exact specification)
Automatic Transmission Fluid:
Mitsubishi Genuine ATF SP-II or SP-III equivalent
📐 Dimensions
Exterior
Wheelbase Range:
~2970 mm to 3000 mm (standard cab vs. crew cab)
Overall Length Range:
~4650 mm to 5000 mm (depending on cab and bed configuration)
Ground Clearance Range:
~200-220 mm (typical for 4WD variants)
Weights
Curb Weight Range:
~1600 - 1900 kg (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
~2500 - 2800 kg (approximate, check specific model)
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited official crash test data available from independent bodies for this specific era and model in all markets. Generally built to meet regional safety standards of the time.
Active Features
Braking System:
Front ventilated disc brakes, Rear drum brakes (common); some higher trims may have rear discs.
ABS Availability:
Optional on some models, not standard across all trims/years.
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag optional or unavailable on base trims.
Seatbelts:
Three-point seatbelts for front occupants, two-point or three-point for rear depending on cab configuration.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Speaker configuration typically 2 or 4.
Climate Control:
Manual heating and ventilation, optional air conditioning system.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Features:
Limited to basic audio inputs (cassette/CD). No advanced Bluetooth or USB connectivity in factory configuration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (depending on operating conditions and oil type).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Fuel Filter Replacement Diesel:
Every 30,000-40,000 miles (48,000-64,000 km) for diesel variants.
Timing Belt Replacement:
If equipped with a timing belt (some gasoline engines), typically 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Diesel variants often use timing chains.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check specific manual for compatibility)
Power Steering Fluid:
Dexron II/III compatible ATF or specific power steering fluid (refer to manual)
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, clutch wear (manual transmissions), glow plugs (diesel), exhaust system rust, radiator leaks.
Electrical Gremlins:
Corrosion on electrical connectors, especially in humid climates; intermittent issues with window regulators or central locking.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Legacy:
Mitsubishi has a long history of producing robust and durable pickup trucks, dating back to models like the Colt T120 and subsequent generations of the L-series trucks.
Model Evolution
L200 Third Generation:
The 1997-2002 L200 represents the third generation of Mitsubishi's global pickup truck (code K60/K70), evolving from the previous L200/Mighty Max. It introduced a more modern, rounded styling compared to its predecessors.
Production
Manufacturing Locations:
Primarily produced in Japan (Okazaki Plant), and also assembled in various international locations through CKD (Completely Knocked Down) kits for local markets.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards for this generation in all markets might not be widely publicized, the L200/Triton platform is generally recognized for its durability, off-road capability (especially 4WD models), and value for money, making it a popular choice in commercial and utility segments globally.
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