Buick Regal Workshop Service Repair Manual 1997-2004

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🏷️ Basic Information Identification Make: Buick Model: Regal Model Year Range: 1997-2004 Vehicle Generation: Sixth Generation (L36/L67 Supercharged) 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan/Coupe, known for comfort and...

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标签: 1997 1998 1999 2000 2001 2002 2003 2004 Buick Car Cars Regal

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Description

🏷️ Basic Information

Identification

Make:

Buick

Model:

Regal

Model Year Range:

1997-2004

Vehicle Generation:

Sixth Generation (L36/L67 Supercharged)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Sedan/Coupe, known for comfort and a performance-oriented Grand Prix GTP-like option

Competitive Analysis

Key Competitors:

Ford Taurus, Chevrolet Lumina, Dodge Intrepid, Toyota Camry, Honda Accord

Key Features

Engine Options:

V6 3800 Series II naturally aspirated (L36) and supercharged (L67) variants, offering a balance of power and efficiency

Driving Experience:

Comfortable ride with capable handling, especially in supercharged models

Manual Value Proposition

Cost Savings:

Empowers owners to perform repairs, saving significant dealership labor costs

Repair Ease:

Simplifies repairs from basic maintenance to complex overhauls with step-by-step guidance and illustrations

Information Source:

Official factory data used by dealership technicians

📋 Manual Details

Coverage Areas

Engine Overhaul Rebuilding:

Comprehensive

Brakes System:

Complete Service Procedures

Sunroof System:

Repair and Servicing

Timing Belt Replacement:

Detailed Step-by-Step Instructions

Trouble Codes:

Diagnosis and Interpretation

Wiring Diagrams:

Complete Electrical Schematics

Troubleshooting Diagnostics:

In-depth Procedures

Computer Diagnostics:

Diagnostic Trouble Tree Charts

Engine Performance:

Tuning and Optimization

Front End Alignment:

Procedures and Specifications

Suspension System:

Repair and Servicing

Transmission Removal Installation:

Complete Procedures

Air Conditioning:

Service and Capacities

Transmission In Car Servicing:

Detailed Procedures

Firing Orders:

Provided for all engines

Factory Maintenance Schedules:

Complete Schedules and Charts

Serpentine Belt Routings:

Includes Diagrams

Driving Concerns:

Troubleshooting Guidance

Torque Specifications:

Complete Data

U Joint Cv Joint Service:

Detailed Procedures

Illustrations Diagrams:

Hundreds of Detailed Illustrations

Vacuum Diagrams:

Included

Page Count

Total Pages:

8000+

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full Overhaul and Rebuilding Procedures, Specifications

Engine Performance:

Diagnosis, Tuning, and Specifications

Fuel System:

Diagnosis, Repair, and Component Specifications

Ignition System:

Diagnosis, Repair, and Specifications

Cooling System:

Service, Capacities, and Component Repair

Exhaust System:

Repair and Component Information

Transmission Automatic:

Removal, Installation, In-Car Servicing, Rebuilding

Transmission Manual:

Not explicitly mentioned, but implied coverage for all model/engine types

Drivetrain Axles:

U-Joint and CV-Joint Service Procedures

Suspension Front:

Repair Procedures, Alignment Specifications

Suspension Rear:

Repair Procedures and Component Information

Steering System:

Diagnosis, Repair, and Specifications

Brake System Front:

Disc Brake Service Procedures

Brake System Rear:

Drum/Disc Brake Service Procedures (model dependent)

Anti Lock Brakes ABS:

Diagnostic Codes and Troubleshooting

Electrical System Power:

Battery, Charging System, Starting System Service

Electrical System Lighting:

Headlights, Taillights, Interior Lighting Service

Electrical System Accessories:

Power Windows, Locks, Mirrors, Wiper Service

Body Interior:

Trim Removal, Component Replacement

Body Exterior:

Panel Repair, Door/Hood/Trunk Service

HVAC System:

Air Conditioning Service, Refrigerant Capacities

Restraint Systems:

Airbag System Diagnosis and Service (cautionary notes likely)

Body Control Module:

Diagnostic Codes and Troubleshooting

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Fluid Checks

Scheduled Maintenance:

Timing Belt Replacement, Spark Plug Replacement Intervals

Diagnostic Troubleshooting:

Step-by-step guides for various fault conditions

Component Removal Installation:

Detailed instructions for all major and minor components

Engine Rebuilding:

Complete overhaul procedures, including piston, ring, bearing, and valve servicing

Transmission Rebuilding:

Overhaul and rebuilding procedures for automatic transmissions

Brake System Repair:

Pad and Rotor Replacement, Caliper Servicing

Suspension Repair:

Shock/Strut Replacement, Bushing Replacement

Electrical Troubleshooting:

Using wiring diagrams to diagnose electrical faults

Technical Depth

Depth:

Factory-level detail, suitable for both DIY enthusiasts and professional technicians

Diagnostic Tools:

Information on using OBD-II scanners and specific diagnostic procedures

Rebuild Specifications:

Detailed tolerances, clearances, and torque values for engine and transmission components

📊 Manual Specifications

File Format

Indexing:

Fully Indexed and Bookmarked by Topic

Searchability:

Searchable text within the PDF for quick information retrieval

Print Quality

Document Origin:

Original Adobe Document

Print Ability:

Print Entire Manual or Select Pages

Zoom Capability:

Zoom in on Diagrams and Pictures for Clarity

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Quality Equivalent:

Perfect Quality and Perfect Printing (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

3800 Series II V6 (L36)

Engine Displacement 1:

3.8 Liters (231 cubic inches)

Engine Configuration 1:

Overhead Valve (OHV), V6

Horsepower L36:

Approx. 200-205 hp (varies slightly by year)

Torque L36:

Approx. 225-230 lb-ft (varies slightly by year)

Optional Engine

Engine Code 2:

3800 Series II Supercharged V6 (L67)

Engine Displacement 2:

3.8 Liters (231 cubic inches)

Engine Configuration 2:

Overhead Valve (OHV), V6 with Supercharger

Horsepower L67:

Approx. 240 hp

Torque L67:

Approx. 280-285 lb-ft

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended for L36, 89 or higher recommended for L67)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (4T65-E)

Optional

Transmission Type Supercharged:

Heavy-duty 4-Speed Automatic (4T65E-HD) on Supercharged models

Features

Transmission Control:

Electronic Control Unit (ECU) controlled for shift points and performance

📐 Dimensions

Exterior

Wheelbase:

Approx. 109.5 inches

Length:

Approx. 199.7 inches

Width:

Approx. 71.4 inches

Height:

Approx. 55.0 inches

Weights

Curb Weight Approx:

3400-3700 lbs (varies by trim and engine)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (for comparable models of the era)

NHTSA Front Impact Passenger:

Good (for comparable models of the era)

Active Features

Standard on most models

Traction Control:

Available, particularly on supercharged models

Passive Features

Airbags:

Driver and Passenger airbags standard

Seat Belts:

Front and rear seat belts

💡 Technology Features

Infotainment

Radio Options:

AM/FM Stereo with CD player, Cassette, and premium sound system options

Climate Control:

Manual and automatic climate control systems

Driver Assistance

Cruise Control:

Standard cruise control

Keyless Entry:

Available keyless entry system

Connectivity

Onboard Diagnostics:

OBD-II compliant system for diagnostic code retrieval

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact recommendations)

Timing Belt Replacement Interval:

Typically around 90,000-100,000 miles for the 3800 V6 engines (crucial for preventing catastrophic engine damage)

Spark Plug Replacement Interval:

Approximately every 100,000 miles (often using iridium or platinum plugs)

Fluid Specifications

Engine Oil Type L36:

API Certified SAE 5W-30 Synthetic Blend or Full Synthetic

Engine Oil Type L67:

API Certified SAE 5W-30 Full Synthetic recommended due to supercharger heat

Transmission Fluid Type:

Dexron III or Dexron VI compatible automatic transmission fluid (ATF)

Coolant Type:

GM P/N 12346290 (Orange) or equivalent silicate-free, extended-life coolant (50/50 mix with distilled water)

Known Issues

Intake Manifold Gaskets:

Leaking intake manifold gaskets (especially on earlier 3800 engines) causing coolant leaks or misfires

Supercharger Pulley Bearing:

Failure of the supercharger pulley bearing on L67 models, leading to noise and potential belt failure

Window Regulators:

Common failure of power window regulators

Rear Main Seal:

Potential leaks from the rear main engine seal

Transmission Solenoids:

Occasional failure of transmission shift solenoids in the 4T65-E

📚 Vehicle History

Brand Heritage

Brand Legacy:

Buick is a historical American luxury automobile brand, known for comfort and smooth rides.

Model Evolution

Previous Generations:

The Regal nameplate has a long history in Buick's lineup, evolving through various iterations and market segments.

Production

Manufacturing Location:

Oshawa, Ontario, Canada (General Motors Canada Assembly Plant)

Key Updates During Range:

Introduction of the supercharged L67 engine, enhanced interior features, and minor styling revisions throughout the 1997-2004 period.

🏆 Awards & Recognition

Recognitions

Engine Awards:

The GM 3800 Series II V6 engine was a Ward's 10 Best Engines winner in the past, recognized for its refinement and durability.