🏷️ Basic Information

Make:

Chevrolet

Model:

Corvette

Generation:

C5

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Platform Code:

Y-body

👋 Introduction

Vehicle Class:

Sports Car / Grand Tourer

Target Audience:

Enthusiasts, DIY mechanics, professional technicians.

Competitors:

Porsche 911, BMW Z3/Z4, Mercedes-Benz SLK, Jaguar XK8.

Vehicle Highlights:

Front-engine, rear-wheel-drive layout, potent V8 engines, sophisticated suspension, impressive performance for its era.

Manual Value Proposition:

Provides professional-level repair and maintenance information for the C5 Corvette, empowering owners to perform a wide range of tasks.

📋 Manual Details

Engine Coverage:

All gasoline engines offered for the C5 generation.

Transmission Coverage:

All manual and automatic transmissions.

Chassis Coverage:

Suspension, steering, brakes, exhaust, frame, body structure.

Electrical Coverage:

Wiring diagrams, diagnostics for all electrical components, lighting, audio systems, HVAC controls.

Body Coverage:

Interior and exterior trim, panels, doors, windows, seats, convertible top (if applicable).

Estimated Page Count:

Hundreds (specific number not provided, but described as extensive).

Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, valvetrain, pistons, crankshaft, lubrication system, cooling system, fuel injection system.

Engine Performance:

Ignition system, emission control systems, engine diagnostics and troubleshooting.

Transmission Manual:

Clutch system, manual transmission overhaul, shifting mechanisms, components.

Transmission Automatic:

Automatic transmission overhaul, hydraulic system, torque converter, electronic controls.

Drivetrain:

Driveshaft, universal joints, rear axle, differential, half-shafts.

Suspension Front:

Double wishbone design, springs, shock absorbers, control arms, ball joints, bushings, alignment.

Suspension Rear:

Transverse leaf spring, shock absorbers, control arms, bushings, alignment.

Steering:

Power steering system, steering column, steering rack, tie rods, power steering pump.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), brake lines, calipers, rotors, pads, parking brake.

Wheels Tires:

Wheel specifications, tire pressure monitoring system (TPMS), tire changes, wheel balancing.

Exhaust:

Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, hangers.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emissions system.

HVAC:

Air conditioning system, heater core, blower motor, climate control unit, refrigerant, diagnostics.

Lighting:

Headlights, taillights, interior lights, fog lights, bulb types, wiring.

Audio Infotainment:

Radio, CD player, speaker system, antenna, wiring.

Body Exterior:

Front and rear bumper covers, fenders, hood, doors, trunk lid, hardtop (coupe) or soft top (convertible).

Body Interior:

Dashboard, seats, door panels, carpeting, headliner, seat belts, airbags.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper/rotor replacement.

Troubleshooting:

Diagnostic procedures for engine performance issues, electrical faults, HVAC problems, braking anomalies.

Component Replacement:

Step-by-step guides for replacing components like alternators, starters, water pumps, fuel pumps, sensors.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Alignment Procedures:

Detailed instructions and specifications for front and rear wheel alignment.

Diagnostics:

OBD-II (On-Board Diagnostics) system information, diagnostic trouble codes (DTCs), and diagnostic strategies.

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures, fault finding, and repair verification.

Component Rebuilds:

Detailed instructions for disassembling, inspecting, and reassembling major powertrain components.

Illustrations:

Hundreds of detailed photos and exploded diagrams.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely searchable text (standard for professional PDF manuals).

Printable:

Yes, individual pages or entire manual can be printed.

Binding:

Digital (PDF), user prints and binds as desired.

Paper Type:

N/A (Digital format).

Usage Rights:

Lifetime usage on unlimited computers, no expiry.

⚙️ Engine Specifications

Engine Code:

LS1

Engine Type:

Naturally Aspirated V8

Displacement Liters:

5.7

Displacement Ci:

350

Bore X Stroke:

3.90 in x 3.62 in (99.0 mm x 92.0 mm)

Compression Ratio:

10.1:1

Horsepower Hp:

345-350 hp (depending on year and specific output)

Torque Lb Ft:

350-352 lb-ft (depending on year and specific output)

Redline Rpm:

6000 rpm

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPFI)

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher recommended)

Z06 Engine:

LS6 (405 hp, 400 lb-ft torque for 2001-2004 Z06 models)

🔧 Transmission

Manual Transmission:

Tremec T-56 6-speed manual

Automatic Transmission:

4L60-E 4-speed automatic

Rear Axle Ratio:

3.42:1 (manual transmission) / 3.15:1 (automatic transmission)

Manual Transmission Fluid:

Dexron III/VI ATF or specified manual transmission fluid

Automatic Transmission Fluid:

Dexron III/VI ATF

📐 Dimensions

Length:

179.7 inches (4564 mm)

Width:

73.1 inches (1857 mm)

Height:

47.7 inches (1212 mm)

Wheelbase:

104.5 inches (2654 mm)

Curb Weight:

Approximately 3,245 - 3,377 lbs (1472 - 1532 kg) depending on configuration.

🛡️ Safety Features

NHTSA Front Impact:

5-star rating (for driver and passenger)

IIHS Front Impact:

Good rating

ABS:

Standard Anti-lock Braking System

Traction Control:

Standard (Active Handling System on later models)

Airbags:

Driver and passenger front airbags, side-impact airbags (optional/standard on later models).

Seat Belts:

3-point inertia-reel seat belts with pretensioners.

💡 Technology Features

Audio System:

Factory AM/FM stereo with CD player, premium Bose sound system available.

Active Handling:

Optional or standard on later models, integrates ABS, traction control, and stability control for enhanced vehicle dynamics.

Onboard Diagnostics:

OBD-II compliant.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months (whichever comes first), or based on oil life monitoring system.

Engine Air Filter:

Inspect every 7,500 miles, replace as needed or every 30,000 miles.

Cabin Air Filter:

Replace every 15,000 miles or 12 months.

Spark Plugs:

Replace every 100,000 miles (iridium-tipped plugs).

Engine Oil Type:

SAE 5W-30 synthetic (API SM or higher)

Engine Oil Capacity Quarts:

5.5 quarts (with filter)

Coolant Type:

Dex-Cool (Orange) Extended Life Antifreeze/Coolant (50/50 mixture with distilled water)

Brake Fluid Type:

DOT 3

Common Problems:

Driver's side rear axle seal leaks, headlight actuator failures, clutch master cylinder issues (manual transmission), oil pressure sensor failures, interior plastic trim degradation.

📚 Vehicle History

Chevrolet Sports Cars:

Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953.

C5 Introduction:

The C5 generation marked a significant redesign for the Corvette, introducing a hydroformed frame, rear transaxle, and a more modern exterior and interior.

C5 Updates:

Key updates included the introduction of the higher-performance Z06 model in 2001, increased horsepower for the LS1 engine, and various suspension and electronic system refinements throughout its run.

Manufacturing Location:

Bowling Green, Kentucky, USA

🏆 Awards & Recognition

Car And Driver 10Best:

Car and Driver's 10Best list multiple times during its production run.

Motor Trend Car Of The Year:

Was a strong contender and praised by MotorTrend for its performance and value.

Safety Certifications:

Met or exceeded all relevant US Federal Motor Vehicle Safety Standards (FMVSS) for its model years.