🏷️ Basic Information

Make:

Dodge

Model:

Neon

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Product Type:

Online Service and Repair Manual

Chassis Codes:

PL (First Generation), PL/PG (Second Generation)

👋 Introduction

Segment:

Compact Economy Car

Target Demographic:

Budget-conscious buyers, first-time car owners, young drivers.

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.

Design Philosophy:

Sporty styling, driver-focused interior, affordable price point.

Platform Heritage:

Developed with input from Chrysler's acquisition of AMC and their experience with smaller cars.

Benefit For Owner:

Empowers owners to perform routine maintenance and repairs, saving money and extending vehicle lifespan.

Benefit For Business:

Essential resource for independent repair shops and dealerships specializing in Chrysler/Dodge products.

📋 Manual Details

Coverage Scope:

Comprehensive repair, maintenance, troubleshooting, and diagnostics for all Dodge Neon models from 1997-2005.

Estimated Page Count:

Thousands of pages (typical for a comprehensive factory-level manual, exact count varies by digital format).

Manual Type:

Factory-Level Service and Repair Manual

Language:

English

Format:

Digital (Online Access/Downloadable PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system (belts/chains), fuel injection system, ignition system.

Engine Performance:

Engine specifications, performance tuning basics, emissions control systems, diagnostic trouble codes (DTCs) for engine systems.

Transmission Manual:

Manual transmission (Type T350, Getrag derivatives) overhaul, clutch system, gear selection mechanisms, lubrication.

Transmission Automatic:

Automatic transmission (Type A604, 41TE, 42LE) overhaul, torque converter, valve body, electronic control, fluid servicing.

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential, transaxle assembly.

Suspension:

Front suspension (MacPherson struts, control arms), rear suspension (multi-link, twist beam), springs, shock absorbers, bushings, alignment specifications.

Steering:

Power steering system (pump, rack and pinion, hoses), steering column, wheel alignment.

Brakes:

Front disc brakes, rear drum or disc brakes (depending on trim/year), hydraulic system, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, circuit protection.

Body And Frame:

Body panel removal/installation, doors, hood, trunk, interior trim, glass, seals, chassis components, rust repair basics.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling (R-134a), blower motor, evaporator, condenser, compressor.

Comfort And Convenience:

Power windows, power locks, mirrors, seat adjustments, door locks, cruise control.

Safety Systems:

Airbag system diagnosis and replacement procedures (SRS - Supplemental Restraint System), seat belts.

Preventative Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspection.

Troubleshooting:

System diagnostic procedures, fault code interpretation, common problem identification and resolution.

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems, including component removal, installation, and adjustment.

Diagnostics:

On-Board Diagnostics (OBD-II) system scanning, sensor testing, actuator testing, electrical circuit diagnosis.

Rebuilding:

Detailed procedures for the overhaul and rebuilding of engines, transmissions, and other major mechanical components.

Component Replacement:

Replacement of wear items such as brake pads, rotors, spark plugs, filters, belts, hoses, and batteries.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle circuits, allowing for precise troubleshooting of electrical issues.

Depth Of Information:

Factory-level detail, covering everything from basic fluid changes and filter replacements to complex engine and transmission rebuilds, including diagnostic procedures and specifications.

Target Audience:

Professional technicians, experienced DIY enthusiasts, and auto repair shops.

📊 Manual Specifications

File Type:

PDF (Portable Document Format) or similar accessible digital format.

Searchability:

Searchable text content for quick access to information.

Printability:

Printable pages for convenient workshop use.

Media Type:

Digital download or online access.

Image Resolution:

High-resolution images, diagrams, and illustrations.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code 1:

420A (2.0L SOHC I4)

Engine Displacement 1:

1996 cc (121.8 cubic inches)

Engine Configuration 1:

Inline 4-cylinder, DOHC, 16 valves

Bore X Stroke 1:

87.5 mm x 83.0 mm (3.44 in x 3.27 in)

Compression Ratio 1:

9.3:1

Horsepower 1:

132 hp @ 6000 rpm

Torque 1:

130 lb-ft @ 4400 rpm

Engine Code 2:

DNRC (2.4L DOHC I4 - later models/certain trims)

Engine Displacement 2:

2429 cc (148.2 cubic inches)

Horsepower 2:

145-150 hp (approx.)

Torque 2:

150-160 lb-ft (approx.)

Engine Code 3:

High Output variants (e.g., ACR, R/T) for 2.0L and 2.4L often featured different tuning and intake/exhaust systems.

Fuel Delivery System:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane recommended (higher for performance variants).

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug or coil pack.

Emission Control:

Catalytic converter, Oxygen sensors, EGR (Exhaust Gas Recirculation).

🔧 Transmission

Manual Transmission Type:

Getrag 5-speed manual (e.g., T350).

Automatic Transmission Type:

Chrysler/Dodge 4-speed automatic (e.g., 41TE, 42LE).

Clutch Type:

Dry single-plate clutch (manual transmission).

Automatic Transmission Control:

Electronically controlled with torque converter lock-up.

📐 Dimensions

Body Styles:

2-door Coupe, 4-door Sedan.

Wheelbase 1St Gen:

104.4 inches (2652 mm)

Wheelbase 2Nd Gen:

105.1 inches (2669 mm)

Length Sedan:

Approx. 174.4 inches (4430 mm)

Length Coupe:

Approx. 173.7 inches (4412 mm)

Width:

Approx. 67.4 inches (1712 mm)

Height:

Approx. 54.3 inches (1380 mm)

Curb Weight Min:

Approx. 2600 lbs (1179 kg) for base models.

Curb Weight Max:

Approx. 2800 lbs (1270 kg) for higher trims or automatic transmission models.

Gross Vehicle Weight Rating Gvwr:

Typically around 3500-3700 lbs (1588-1678 kg).

Trunk Volume Sedan:

Approx. 13.0 cubic feet (368 L)

Trunk Volume Coupe:

Approx. 12.5 cubic feet (354 L)

🛡️ Safety Features

NHTSA Side Impact Rating Driver:

Generally rated as 'Good' or 'Acceptable' depending on the year and specific test configuration (early Neons had some safety concerns).

NHTSA Frontal Impact Rating Driver:

Generally rated as 'Good' or 'Acceptable'.

ABS Availability:

Optional on most trims, standard on some higher-performance or later models.

Traction Control:

Rarely available, primarily on performance variants or later models as an option.

Airbags Front:

Driver and passenger front airbags standard throughout the production run.

Seatbelts:

Three-point front and rear seat belts, driver's side pretensioners.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system introduced in later model years.

💡 Technology Features

Audio System:

Standard AM/FM radio with cassette player. Optional CD player, and premium audio systems with more speakers on higher trims.

Display Type:

Basic analog gauges and digital odometer. No integrated infotainment screens like modern vehicles.

Cruise Control:

Optional on most trims, standard on higher-end models.

Rearview Camera:

Not available during this production era.

Bluetooth:

Not available during this production era.

Usb Ports:

Not available during this production era.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first, under normal driving conditions. Severe driving may require shorter intervals.

Engine Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection, depending on driving environment.

Spark Plug Replacement:

Platinum-tipped plugs: 100,000 miles. Standard plugs: 30,000 miles (check manual for specific plug type).

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years, depending on coolant type.

Timing Belt Replacement:

Crucial for engines with interference design. Check manual for specific interval, typically 70,000-100,000 miles. Failure can cause severe engine damage.

Engine Oil Type:

SAE 5W-30 API SN or equivalent, synthetic blend or full synthetic recommended.

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 L) with filter for 2.0L engine.

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or SAE 75W-85 gear oil.

Transmission Fluid Automatic:

Chrysler ATF+4 (or equivalent specification for earlier models, check manual for exact type).

Coolant Type:

Chrysler OAT (Organic Additive Technology) coolant (typically Mopar orange) or HOAT (Hybrid OAT) for later models. Consult manual for specific color and type.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

Mopar Power Steering Fluid or Dexron III/Mercon equivalent.

Engine Oil Leaks:

Valve cover gasket and oil pan gasket leaks are common.

Cooling System:

Plastic coolant reservoir cracks, radiator leaks, thermostat housing leaks. Overheating can lead to head gasket issues.

Transmission Automatic Shifting:

Harsh shifting or slipping in automatic transmissions, often related to valve body issues or low fluid levels/quality.

Suspension Wear:

Worn control arm bushings, ball joints, and tie rod ends can lead to alignment issues and premature tire wear.

Electrical Gremlins:

Corroded grounds, faulty relays, and intermittent electrical issues in door locks, windows, and instrument cluster can occur.

Exhaust System:

Rust and corrosion on exhaust components, especially in humid climates.

Ac System:

Leaking O-rings, compressor clutch failure, or clogged expansion valves are common AC issues.

📚 Vehicle History

Dodge Positioning:

Dodge historically represented the sportier, more performance-oriented division of Chrysler Corporation.

1St Generation:

1995-1999. Introduced a distinctive, cab-forward design, praised for its handling and value. Included coupe and sedan body styles. Engines were primarily 2.0L and later 2.4L.

2Nd Generation:

2000-2005. Featured a redesign with a more conventional appearance, improved interior quality, and updated powertrains. Offered coupe and sedan body styles. Known for improved comfort and safety over the first generation. SRT-4 performance variant introduced in 2003.

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA.

Production Run Years:

1994 (for 1995 model year) to 2005.

Sales Performance:

The Neon was a significant sales volume model for Dodge, particularly in the late 1990s, establishing Dodge as a player in the competitive compact segment.

🏆 Awards & Recognition

Car And Driver 10 Best:

The Dodge Neon was recognized by Car and Driver as one of its '10 Best Cars' in 1997 for its value and sporty driving characteristics.

Value Awards:

Frequently cited for its affordability and strong feature set for its price point upon release.

Consumer Reports Ratings:

Ratings varied by model year and specific components, with some early models showing average to below-average reliability in areas like the powertrain and electrical systems. Later models generally saw improvements.