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Mazda Protege Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Mazda Model: Protege Generation: Third Generation (BJ Platform) Codes Platform Code: BJ 👋 Introduction Market Position Positioning: The Mazda Protege was positioned as a compact...
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Mazda Protege Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Generation:
Third Generation (BJ Platform)
Codes
Platform Code:
BJ
👋 Introduction
Market Position
Positioning:
The Mazda Protege was positioned as a compact car offering sporty handling, good value, and a reliable alternative to segment leaders.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra.
Key Features
Highlights:
Agile handling, spirited engine options, practical interior, and sporty styling (especially in 'ES' and 'MazdaSpeed' trims).
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage for all engine variants, including diagnosis, repair, and overhaul.
Transmission:
Manual and Automatic transmission service, repair, and rebuilding procedures.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including CV joints, axles, and differentials.
Suspension Steering:
Front and rear suspension components, steering system, alignment procedures, and wheel bearing replacement.
Brakes:
Disc and drum brake systems, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid replacement.
Electrical:
Complete electrical system diagrams, component testing, troubleshooting for starting, charging, lighting, and accessories.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, and component replacement.
Body Chassis:
Body panel repair, glass replacement, interior trim, door mechanisms, and chassis component diagnostics.
Emissions Control:
Emissions control systems, catalytic converters, EGR, and EVAP system troubleshooting.
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, spark plug service, and belt adjustments.
Troubleshooting:
Diagnostic flowcharts and procedures for common and uncommon issues.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Complete engine and transmission overhaul procedures.
Diagnostics:
OBD-II (On-Board Diagnostics II) system analysis, fault code interpretation, and sensor testing.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for on-the-go reference.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
FS-DE (1.8L DOHC Inline-4)
Engine 1 Displacement:
1839 cc (1.8 Liters)
Engine 1 Horsepower:
125 hp @ 5500 rpm (approx.)
Engine 1 Torque:
115 lb-ft @ 4000 rpm (approx.)
Engine 2 Code:
FP-DE (1.6L SOHC Inline-4) - Primarily for earlier years and specific markets
Engine 2 Displacement:
1598 cc (1.6 Liters)
Engine 2 Horsepower:
105 hp @ 6000 rpm (approx.)
Engine 2 Torque:
103 lb-ft @ 4000 rpm (approx.)
Performance
Engine 3 Code:
YF-DE (2.0L DOHC Inline-4 - for Protege ES and MazdaSpeed)
Engine 3 Displacement:
1991 cc (2.0 Liters)
Engine 3 Horsepower:
130 hp @ 5500 rpm (Protege ES) / 170 hp @ 5500 rpm (MazdaSpeed Protege)
Engine 3 Torque:
135 lb-ft @ 4000 rpm (Protege ES) / 145 lb-ft @ 3500 rpm (MazdaSpeed Protege)
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) - Multi-point
Fuel Type:
Unleaded gasoline (87 octane minimum recommended, higher for performance models)
Emission Standards:
Meets EPA emission standards for its model years; manual covers relevant systems.
🔧 Transmission
Standard
Transmission 1 Type:
5-Speed Manual Transmission
Optional
Transmission 2 Type:
4-Speed Automatic Transmission
Features
Transmission Fluid Spec Auto:
Mazda ATF JWS3314 or equivalent (check manual for exact specification and capacity)
Transmission Fluid Spec Manual:
API GL-4 SAE 75W-90 or equivalent (check manual for exact specification and capacity)
📐 Dimensions
Exterior
Wheelbase:
102.8 inches (2611 mm)
Length:
173.1 inches (4397 mm)
Width:
67.5 inches (1714 mm)
Height:
55.1 inches (1400 mm)
Weights
Curb Weight:
Approx. 2650 - 2900 lbs (1200 - 1315 kg) depending on trim and options
Gross Vehicle Weight Rating:
Refer to vehicle placard; manual provides chassis load specifications.
Cargo
Cargo Volume Sedan:
Approx. 12.9 cu ft
Cargo Volume Hatchback:
Approx. 13.2 cu ft (expandable)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for models equipped with side airbags)
NHTSA Front Impact Passenger:
Good (for models equipped with side airbags)
IIHS Front Offset Crash Rating:
Good (for models with structural improvements)
Active Features
ABS:
Available ABS (Anti-lock Braking System) on select trims.
Passive Features
Airbags:
Front airbags standard; optional front side-impact airbags available on certain trims.
Seatbelts:
3-point front and rear seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player and cassette player (depending on trim and year). Amplifier options available.
Climate Control:
Manual or automatic climate control systems, depending on trim level.
Driver Assistance
Cruise Control:
Available cruise control on most models.
Connectivity
Connectivity Options:
Limited by era; typically no integrated Bluetooth or advanced smartphone connectivity from the factory. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6-12 months, depending on oil type and driving conditions. Consult manual for specific intervals.
Timing Belt Replacement:
Recommended every 60,000 to 90,000 miles for FS-DE and FP-DE engines (refer to manual for exact interval and part numbers).
Spark Plug Replacement:
Typically every 30,000 to 60,000 miles, depending on plug type (standard copper vs. platinum/iridium).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 5W-20 (API Certified). Check manual for exact viscosity and API service classification.
Coolant Spec:
Mazda FL22 Long Life Antifreeze (Green) or equivalent ethylene glycol based coolant with silicate inhibitors. 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issue 1:
Ignition coil failure leading to misfires.
Common Issue 2:
Oil leaks from valve cover gasket and oil pan gasket.
Common Issue 3:
Catalytic converter failure due to age or engine issues.
Common Issue 4:
Worn suspension bushings and control arms leading to clunking noises and poor handling.
Common Issue 5:
Power window motor failures.
📚 Vehicle History
Brand Heritage
Heritage:
Mazda has a history of producing driver-focused vehicles with a reputation for reliability and sporty handling.
Model Evolution
Generation Bj:
The BJ platform (1997-2003, later extended) introduced more refined styling, improved safety features, and enhanced powertrain options.
Facelift:
A significant facelift occurred for the 2001 model year, featuring updated exterior styling and interior refinements.
Mazdaspeed:
The high-performance MazdaSpeed Protege (2003-2003.5) offered a turbocharged 2.0L engine and sport-tuned suspension.
Production
Production Locations:
Primarily manufactured in Japan and North America.
🏆 Awards & Recognition
Recognitions
Award 1:
Consumer Guide Recommended Car (various years for Protege)
Award 2:
Edmunds.com Best Used Cars (often cited for value and reliability in its class)
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