Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshaft, valve train, oil system, cooling system, lubrication
Engine Management:
Fuel injection system (Bosch Motronic, Weber Marelli), ignition system, emissions control, engine sensors, ECU diagnostics
Transmission Manual:
Clutch, gearbox overhaul, gear ratios, shift mechanism, propeller shaft, driveshafts
Transmission Automatic:
If equipped, automatic transmission overhaul, shift control, fluid specifications
Brakes Hydraulic:
Brake system components, master cylinder, brake lines, brake fluid, ABS system (Bosch ABS)
Brakes Mechanical:
Brake calipers, pads, discs, parking brake system
Suspension Front:
McPherson struts, control arms, anti-roll bar, wheel bearings
Suspension Rear:
Multi-link independent suspension, shock absorbers, springs, bushings
Steering:
Power steering system, steering rack, steering column, wheel alignment specifications
Electrical Charging:
Alternator, battery, charging system diagnostics
Electrical Starting:
Starter motor, ignition switch, anti-theft system
Lighting System:
Headlights, taillights, interior lighting, bulb specifications
Instrumentation:
Dashboard layout, gauges, warning lights, diagnostic indicators
Body Exterior:
Body panel removal and installation, door mechanisms, hinges, latches, glass replacement, body repair techniques
Body Interior:
Seat removal and installation, dashboard trim, door panels, headliner, carpeting
Climate Control:
HVAC system components, refrigerant servicing, blower motor, heater core, A/C compressor
Safety Systems:
Airbag system (SRS) diagnosis and replacement, seatbelt mechanisms
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, code reading and interpretation (OBD-I compatible systems)
Component Removal Installation:
Detailed step-by-step instructions for removing and reinstalling all major and minor components
Overhaul Rebuild:
Complete engine rebuild procedures, transmission overhaul, brake caliper and master cylinder rebuild
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Specifications Data:
Torque specifications, clearances, fluid capacities, technical data for all systems
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts
Target Audience:
Professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge
Oil Change Interval:
Every 10,000 km (6,000 miles) or 1 year, whichever comes first (refer to manual for exact spec)
Timing Belt Interval:
Every 60,000 km (37,000 miles) or 4 years for Twin Spark engines; V6 engines use a timing chain or belt depending on specific variant (refer to manual)
Engine Oil Specification:
API SG/SH/SJ, ACEA A2-96 or A3-02, SAE 10W-40 or 10W-50 synthetic oil (confirm with manual)
Coolant Specification:
Ethylene glycol based antifreeze, recommended mixture with distilled water. Pink or green long-life coolants may be suitable (confirm with manual)
Brake Fluid Specification:
DOT 4 (confirm with manual)
Common Fault Electrical:
Corrosion in electrical connectors, faulty lambda sensors, intermittent issues with ECU/wiring
Common Fault Engine:
Timing belt failure if not replaced on schedule, wear on valve stem seals (oil consumption), oil leaks
Common Fault Suspension:
Wear in bushings, ball joints, and tie rod ends
Common Fault Bodywork:
Rust, particularly in wheel arches, sills, and around windows
Oil Filter Example:
Mann-Filter W712/1, Mahle OX103 (specific part number verification required for exact engine variant)
Timing Belt Kit Example:
Contitech CT917K1 (check for specific engine codes)