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BMW 325i 1997 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 1997 Generation Chassis Code: E36 Generation Name: Third Generation Codes Engine Code Common: M50B25TU (VANOS) 👋 Introduction Market Position Segment: Compact...
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类型: Car
厂商:
斯库: 418719
标签: 1997 325i BMW Car Cars Misc
BMW 325i 1997 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
1997
Generation
Chassis Code:
E36
Generation Name:
Third Generation
Codes
Engine Code Common:
M50B25TU (VANOS)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Target Audience:
Enthusiasts, DIY mechanics, owners seeking to maintain or restore their vehicle
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300, Infiniti J30
Key Features
Vehicle Attributes:
Rear-wheel drive dynamics, balanced chassis, refined inline-six engine, quality interior
Manual Value Proposition:
Empowers owners with the knowledge to perform complex repairs and maintenance, saving on dealership costs and preserving vehicle value.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Maintenance
Diagnostic Coverage:
Extensive diagnostic procedures and troubleshooting guides
Restoration Scope:
Comprehensive guidance for rebuilding and refurbishing
Page Count
Estimated Pages:
Over 1000 pages (typical for a full service manual)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, valve train
Engine Management:
Fuel injection system (Bosch Motronic M5.2), ignition system, emissions control system
Transmission Manual:
Manual gearbox (Getrag 250/G), clutch, driveshafts
Transmission Automatic:
Automatic transmission (ZF 5HP18), torque converter, shift control
Suspension:
Front struts, rear multi-link suspension, springs, shock absorbers, bushings
Brakes:
Front and rear disc brakes (ventilated front), ABS (Anti-lock Braking System), brake fluid specifications
Steering:
Power steering system, steering rack, steering column
Electrical System:
12V battery system, alternator, starter motor, lighting system, fuses, relays
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, rust prevention, corrosion control
Heating And Air Conditioning:
HVAC system components, refrigerant, climate control operation
Wheels And Tires:
Tire pressure, wheel specifications, lug nut torque
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, belt inspection/replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Repair Procedures:
Detailed instructions for component removal, installation, and repair for all major systems
Rebuilding Procedures:
Engine rebuild, transmission rebuild, differential overhaul
Electrical Diagnostics:
Wiring diagrams, component testing, diagnostic trouble codes (DTCs)
Chassis Alignment:
Wheel alignment specifications, camber, caster, toe angles
Technical Depth
Depth:
In-depth, covering everything from routine maintenance to complete engine and transmission overhauls
Diagnostic Level:
Advanced, including specific diagnostic strategies for the Motronic engine management system
Component Detail:
Detailed diagrams and specifications for individual components and sub-assemblies
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Likely searchable text content
Print Quality
Quality:
High-resolution scans of original factory documentation or professionally compiled digital manual
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Displacement:
2494 cc (2.5 Liters)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.0:1
Engine Code:
M50B25TU (with VANOS)
Performance
Horsepower:
189 hp @ 5900 rpm
Torque:
245 Nm (181 lb-ft) @ 4200 rpm
Fuel System
Injection System:
Bosch Motronic M5.2 Electronic Fuel Injection
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Ignition System:
Distributorless Ignition System (DIS), Coil-on-plug
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag 250/G)
Optional
Type:
4-speed Automatic (ZF 5HP18)
Features
Manual Gear Ratios:
3.55:1 (1st), 2.20:1 (2nd), 1.40:1 (3rd), 1.00:1 (4th), 0.81:1 (5th), 3.15:1 (Reverse)
Automatic Features:
Sport mode, electronically controlled shift points
Fluid Specifications
Manual Transmission Fluid:
BMW ETL-7045E or equivalent (e.g., Pentosin MTF.1)
Automatic Transmission Fluid:
ZF Lifeguardfluid 5 (or equivalent ATF conforming to Dexron III/Mercon specifications)
📐 Dimensions
Exterior
Length:
4433 mm (174.5 in)
Width:
1711 mm (67.4 in)
Height:
1393 mm (54.8 in)
Wheelbase:
2700 mm (106.3 in)
Front Track:
1414 mm (55.7 in)
Rear Track:
1430 mm (56.3 in)
Weights
Curb Weight:
1450 - 1500 kg (3197 - 3307 lbs) depending on transmission and options
Gross Vehicle Weight Rating:
Approx. 1900 kg (4189 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger) - 1997 model year
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC+T (Automatic Stability Control and Traction)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point front and rear seat belts, pre-tensioners for front seats
Body Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Radio:
BMW Business Cassette or Professional CD player options.
Speakers:
Standard speaker setup, upgradeable to Hi-Fi system.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Oem Features:
Limited by era; potential for basic cellular phone integration (BMW phone option).
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, using synthetic oil.
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km)
Spark Plugs:
Every 60,000 miles (96,000 km) for platinum-tipped plugs. Check manual for specific type.
Drive Belts:
Inspect every 30,000 miles (48,000 km), replace as needed or at 60,000 miles (96,000 km).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 Full Synthetic (e.g., Castrol Syntec, Mobil 1)
Engine Oil Capacity:
6.5 liters (6.9 US quarts) with filter change
Coolant:
BMW Blue Antifreeze (G48) mixed with distilled water (50/50 ratio)
Brake Fluid:
DOT 4 (e.g., ATE Typ 200, Castrol DOT 4)
Power Steering Fluid:
Pentosin CHF 11S or BMW PSF-4
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failures, thermostat housing leaks.
Suspension Components:
Worn front control arm bushings (bushings themselves), rear shock mounts, subframe bushings.
Electrical:
ABS/ASC sensor failures, VANOS solenoid issues, door seal degradation leading to water ingress.
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing seals.
Fuel System:
Fuel pump and EKP (fuel pump control unit) failures can occur.
📚 Vehicle History
Brand Heritage
Heritage Focus:
BMW's legacy of producing driver-focused, performance-oriented luxury vehicles.
Model Evolution
E36 Introduction:
The E36 generation was introduced in 1990, replacing the E30. The 325i model was a key part of this lineup.
E36 Updates For 1997:
Minor cosmetic updates, potential ECU revisions, and the introduction of the M50B25TU (dual VANOS) engine became standard for the 325i.
Production
Production Period:
E36 3 Series: 1990-2000. 1997 model year falls within the mid-cycle of the E36 production.
Manufacturing Locations:
Germany (various BMW plants)
🏆 Awards & Recognition
Recognitions
Editorial Acclaim:
The E36 3 Series was widely praised by automotive journalists for its driving dynamics, build quality, and sporty yet comfortable ride. Car and Driver often ranked it among its '10Best' lists in earlier iterations.
Ratings
Consumer Satisfaction:
Generally high, though specific model years and common issues require diligent maintenance.
Certifications
Emissions Standards:
Designed to meet US emissions standards for 1997.
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