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BMW K1200 K1200RS 1997 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1997 Codes Internal Model Code: K589 👋 Introduction Market Position Market Segment: High-performance sport touring motorcycle. Competitive Analysis Competitors 1997: Honda...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
1997
Codes
Internal Model Code:
K589
👋 Introduction
Market Position
Market Segment:
High-performance sport touring motorcycle.
Competitive Analysis
Competitors 1997:
Honda VFR750/VFR800, Yamaha FJR1300 (later), Kawasaki GTR1000, Ducati ST2.
Key Features
Engine Layout:
Inline four-cylinder, boxer-twin layout with its characteristic longitudinal crankshaft.
Drivetrain:
Shaft drive, a hallmark of BMW's larger motorcycles.
Suspension Front:
Telelever front suspension, providing excellent ride quality and feedback.
Braking System:
Integral ABS II anti-lock braking system, advanced for its time.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, typical for workshop manuals)
Page Count
Estimated Page Count:
300+
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the K1200RS engine, including disassembly, assembly, component testing, and specifications.
Fuel System:
Detailed information on fuel injection system, fuel pump, injectors, sensors, and troubleshooting.
Ignition System:
Diagnosis and repair of the electronic ignition system, including coils, spark plugs, and control modules.
Transmission:
Service and repair procedures for the gearbox, clutch, and final drive.
Chassis And Frame:
Information on frame components, steering head bearings, and suspension systems.
Front Suspension:
Details on the telelever front suspension system, including fork disassembly, seal replacement, and oil specifications.
Rear Suspension:
Coverage of the monolever rear suspension, shock absorber, and linkage maintenance.
Braking System:
Comprehensive guide to the ABS II braking system, including caliper overhaul, brake fluid bleeding, and component diagnosis.
Electrical System:
Extensive coverage of the motorcycle's electrical system, including wiring diagrams, component testing, and troubleshooting guides.
Instrumentation And Controls:
Details on the dashboard, gauges, switches, and control levers.
Lighting System:
Information on headlight, taillight, and signal light maintenance and repair.
Cooling System:
Maintenance and repair of the liquid-cooled engine, including radiator, thermostat, and coolant.
Exhaust System:
Details on exhaust pipe, muffler, and catalytic converter inspection and replacement.
Bodywork And Fairings:
Instructions for removing, installing, and repairing body panels and fairings.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment, lubrication, and general inspection procedures.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly instructions.
Transmission Repair:
Gearbox internal inspection, seal replacement, and shift mechanism adjustments.
Suspension Servicing:
Fork seal replacement, damper adjustments, and rear shock absorber maintenance.
Brake System Overhaul:
Brake pad replacement, caliper servicing, brake line replacement, and ABS unit troubleshooting.
Electrical Troubleshooting:
Step-by-step diagnostic procedures for electrical faults, including wiring harness issues and component failures.
Wheel Bearing Replacement:
Procedures for replacing front and rear wheel bearings.
Fuel System Cleaning:
Instructions for cleaning fuel injectors and throttle bodies.
Cooling System Flushing:
Procedures for draining, flushing, and refilling the cooling system.
Technical Depth
Depth Level:
Comprehensive Workshop Manual
Diagnostic Capabilities:
Includes diagnostic procedures, fault codes (if applicable), and troubleshooting trees for various systems.
Torque Specifications:
Provides precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifies critical engine and mechanical component clearances and tolerances for proper function.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
Digital Format Quality:
Likely high-resolution PDF, enabling clear viewing and printing of diagrams and text.
Print Quality
Printable:
Yes, designed for printing specific sections or the entire manual.
Binding Type
Binding:
Not applicable (digital format); if physical, typically spiral-bound or comb-bound for ease of use in a workshop environment.
Paper Type
Paper Quality:
Not applicable (digital format); if physical, would typically be on durable paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke inline four-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
78.8 mm x 61.4 mm
Compression Ratio:
10.2:1
Cooling System:
Liquid-cooled
Performance
Horsepower Claimed:
98 hp (73 kW) @ 6750 rpm
Torque Claimed:
77 lb-ft (104 Nm) @ 5250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic 2.2 fuel injection
Fuel Type:
Unleaded gasoline, 95 RON (Octane rating may vary by region)
Fuel Tank Capacity:
22 liters (5.8 US gal)
Ignition System
Ignition Type:
Electronic ignition (Motronic)
Spark Plugs:
NGK CR9EK (or equivalent recommended by BMW)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Transmission Options:
None (5-speed manual was standard)
Features
Final Drive:
Shaft drive with single-sided swingarm
Clutch Type:
Hydraulically operated multi-plate wet clutch
Fluid Specifications
Gearbox Oil Type:
BMW recommends SAE 75W-90 GL-5 (check manual for specific part number or API rating)
Gearbox Oil Capacity:
Approx. 1.3 liters (check manual)
📐 Dimensions
Exterior
Length:
2200 mm (86.6 in)
Width:
910 mm (35.8 in)
Height:
1370 mm (53.9 in) (without mirrors)
Wheelbase:
1491 mm (58.7 in)
Weights
Dry Weight Claimed:
244 kg (538 lbs)
Gross Vehicle Weight Rating:
465 kg (1025 lbs)
Maximum Payload:
221 kg (487 lbs)
Wheels And Tires
Front Tire Size:
120/70 ZR 17
Rear Tire Size:
170/60 ZR 17
Wheel Bolt Pattern:
Not applicable (cast alloy wheels with hub mounting)
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS II (Anti-lock Braking System)
Active Features
Linked Braking:
Partial integral system where brake lever action applies both front and rear brakes, and pedal applies rear brake.
Passive Features
Frame Construction:
Aluminum alloy frame for strength and rigidity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip meter, clock, temperature gauge, and warning lights.
Driver Assistance
ABS System Version:
BMW Integral ABS II, offering advanced braking control for its era.
Connectivity
Diagnostic Port:
May feature a proprietary diagnostic connector for use with BMW's diagnostic tools (e.g., GT1 or similar systems), enabling more in-depth fault analysis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult the manual for precise recommendation.
Valve Clearance Check:
Typically every 20,000 km (12,000 miles) or as specified in the manual.
Brake Fluid Change:
Recommended every 2 years, regardless of mileage, due to moisture absorption.
Fluid Specifications
Engine Oil Type:
BMW recommends SAE 20W-50 or 10W-40 synthetic or semi-synthetic motorcycle oil meeting API SG/SH or JASO MA specifications. Check manual for specific BMW approval (e.g., BMW Motorrad Approved).
Engine Oil Capacity:
Approximately 4.0 liters (4.2 US qt) with filter change. Verify in the manual.
Coolant Type:
BMW specifies a mixture of distilled water and a suitable ethylene glycol-based coolant with corrosion inhibitors. A 50/50 mix is typical. Use only approved coolant types.
Brake Fluid Type:
DOT 4 or DOT 5.1. Check manual for specific recommendations and compatibility.
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, brake component wear (pads, discs), aging fuel lines, and potential issues with ABS sensors or pump over extended periods.
Electrical Connections:
Corrosion or degradation of electrical connectors, especially in humid environments, can lead to intermittent faults. Regular inspection is recommended.
Fuel Pump Reliability:
While generally reliable, early models may experience some fuel pump wear. Proper fuel filtration is key.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW Motorrad boasts a long and distinguished history of producing innovative and reliable motorcycles, known for their engineering excellence and touring capabilities.
Model Evolution
K Series Introduction:
The K-series, introduced in 1983 with the K100, represented BMW's move into liquid-cooled, multi-cylinder engines, initially with a transverse inline-four layout.
K1200Rs Development:
The K1200RS was an evolution of the K1100RS, featuring an increased displacement and refined styling, targeting the sport-touring market with a blend of performance and comfort.
Production
Production Period:
The K1200RS model line was produced from 1997 to 2000, preceding the significantly redesigned K1200GT and K1200RS (with the new engine architecture) from 2001 onwards.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The K1200RS was generally well-received by the motorcycle press for its comfortable ergonomics, powerful engine, advanced braking, and smooth shaft drive, though some found its styling somewhat conservative.
Ratings
General Market Perception:
Considered a premium sport-tourer, offering a competent blend of performance for spirited riding and comfort for long-distance journeys.
Certifications
Emissions Standards:
Likely compliant with European emissions standards for the year of manufacture (e.g., Euro 1 or equivalent).