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BMW R850 R850GS 1997 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850 R850GS Year: 1997 Codes Engine Code Designation: Type 259 👋 Introduction Market Position Segment: Mid-size adventure touring motorcycle, known for its versatility...
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类型: Motorcycle
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BMW R850 R850GS 1997 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850 R850GS
Year:
1997
Codes
Engine Code Designation:
Type 259
👋 Introduction
Market Position
Segment:
Mid-size adventure touring motorcycle, known for its versatility and robust engineering.
Competitive Analysis
Competitors 1997:
Honda Africa Twin, Yamaha TDM850, Kawasaki KLR650.
Key Features
Features:
Air-cooled twin-cylinder boxer engine, Telelever front suspension, Paralever rear suspension, shaft drive, ABS (optional).
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair and Maintenance
Page Count
Estimated Page Count:
500-700 (typical for comprehensive repair manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), Print (potential for physical copy)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, valves, crankshaft, piston, connecting rods, timing chain, lubrication system, oil pump, oil filter.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, fuel filter, injectors, throttle body, fuel tank, fuel lines.
Ignition System:
Ignition coils, spark plugs, ECU control, sensors.
Transmission Gearbox:
Clutch operation, gearbox disassembly and reassembly, gear selection mechanism, lubrication.
Drivetrain Final Drive:
Driveshaft, universal joints, bevel gear drive, rear axle assembly, lubrication.
Suspension Front:
Telelever front suspension, fork seals, damper unit, steering head bearings, wheel bearings.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, ABS system (if equipped), brake fluid replacement, bleeding procedures.
Electrical System:
Battery, charging system (alternator, voltage regulator), starter motor, lighting, horn, dashboard instruments, wiring diagrams, fuses, relays.
Frame Chassis:
Frame inspection, disassembly, and reassembly of major components, side stand, center stand.
Bodywork Fairings:
Removal and installation of fairings, seat, fuel tank cover, fenders, luggage rack.
Suspension Rear
Rear Suspension:
Paralever rear suspension, shock absorber unit, swingarm, wheel bearings.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug inspection/replacement, air filter cleaning/replacement, drive belt inspection, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common malfunctions, fault codes (if applicable), symptom-based troubleshooting.
Engine Rebuild:
Detailed step-by-step instructions for complete engine disassembly, inspection, repair, and reassembly, including torque specifications.
Transmission Repair:
Gearbox overhaul, clutch replacement, and associated adjustments.
Suspension Overhaul:
Fork seal replacement, shock absorber servicing, steering head bearing adjustment.
Brake System Maintenance:
Brake pad replacement, caliper servicing, bleeding procedures, ABS system checks.
Electrical Diagnostics:
Wiring diagram interpretation, component testing, troubleshooting electrical faults.
Technical Depth
Depth:
Comprehensive, covering everything from basic servicing to complete engine and drivetrain rebuilds, including detailed diagnostic information.
📊 Manual Specifications
File Format
Digital Quality:
High-resolution scans or digitally produced, ensuring clear text and diagrams; searchable PDF functionality is highly desirable.
Print Quality
Print Standards:
Professional printing with clear, legible text and high-contrast illustrations/diagrams. Spiral binding or sturdy paperback for workshop use.
Binding Type
Binding:
Likely Spiral-bound or Perfect-bound for ease of use in a workshop environment.
Paper Type
Paper Quality:
Durable, coated paper stock to withstand workshop conditions and repeated use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer)
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valvetrain:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approximately 70 hp @ 7,500 rpm (claimed)
Torque:
Approximately 72 Nm (53 lb-ft) @ 5,500 rpm (claimed)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91-98 RON)
Lubrication System
Oil Capacity:
Approx. 2.5 Liters (including filter)
Oil Type Recommendation:
SAE 20W-40 or 15W-50 (check manual for specific BMW approval)
🔧 Transmission
Standard
Gearbox Type:
5-speed manual constant mesh
Clutch:
Single dry plate, hydraulically actuated
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (varies slightly with GS configuration)
Width:
Approx. 870 mm (over handlebars)
Height:
Approx. 1,400 mm (over windscreen)
Wheelbase:
Approx. 1,450 mm
Weights
Dry Weight:
Approx. 215 kg
Wet Weight:
Approx. 235 kg (fully fueled)
Gross Vehicle Weight Rating:
Approx. 450 kg
Capacities
Fuel Tank Capacity:
Approx. 20 Liters (including reserve)
Oil Capacity:
Approx. 2.5 Liters (with filter change)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Integral ABS
Active Features
Brakes:
Dual 305mm discs with 4-piston calipers (front), Single 276mm disc with 2-piston caliper (rear)
Suspension Damping:
Adjustable front and rear suspension for optimal handling and stability.
Passive Features
Lighting:
Halogen headlamp, LED taillight, front and rear turn signals.
Ergonomics:
Upright riding position for rider comfort and control on varied terrain.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, and warning lights. Optional heated grips indicator.
Driver Assistance
ABS:
Optional BMW Integral ABS system, a significant technological feature for its time, integrating braking effort across both wheels.
Connectivity
Diagnostic Port:
On-board diagnostics capability via a diagnostic port, essential for troubleshooting EFI and ABS systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months (check manual for exact BMW recommendation)
Valve Clearance Check:
Every 20,000 km or 24 months
Spark Plug Replacement:
Every 20,000 km (check manual for specific plug type and gap)
Air Filter Service:
Check every 10,000 km, clean/replace as needed (depending on conditions)
Fluid Specifications
Engine Oil:
BMW Motorrad recommends specific engine oils, typically semi-synthetic or fully synthetic 20W-40 or 15W-50 conforming to API SG/SH or JASO MA standards. Always consult the manual for precise BMW approvals.
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for compatibility and specifications). Must be replaced every 2 years.
Transmission Oil:
Hypoid gear oil, API GL-5, SAE 80W-90.
Coolant:
Not applicable (air-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, wear in the paralever pivot bearings, potential for ABS sensor issues, throttle cable adjustment.
Fuel Injection System:
Occasional issues with fuel pump reliability or injector clogging under certain conditions. Motronic system diagnostics are crucial.
Electrical Connections:
Corrosion in connectors, especially on older models, can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing reliable, innovative, and durable motorcycles, particularly known for their boxer engines and touring capabilities.
Model Evolution
Series Introduction:
The R850 series was introduced as a slightly detuned and more accessible variant of the R1100 series, offering a balance of performance and manageability.
R850Gs Positioning:
The R850GS specifically offered the adventure styling and capabilities of the GS line with a more manageable engine for riders who didn't require the full power of the R1100GS.
Production
Production Period:
The R850 series, including the R850GS, was produced roughly from the mid-1990s to the early 2000s.
🏆 Awards & Recognition
Recognitions
Market Reception:
The R850GS was generally well-received for its comfortable ride, reliability, and versatility, particularly among riders who appreciated BMW's engineering and touring prowess.
Ratings
Durability Reputation:
Reputed for its robust construction and long-term durability, characteristic of BMW motorcycles of this era.
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