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1997 Chevrolet C1500 Service & Repair Manual Software
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Basic Information Identification Make: Chevrolet Model: C1500 Year: 1997 Generation Generation Name: Third Generation (GMT400) Codes Platform Code: GMT400 Introduction Market Position Market Position: The 1997 Chevrolet C1500 was a...
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| Basic Information | |
| Identification | |
| Make: | Chevrolet |
| Model: | C1500 |
| Year: | 1997 |
| Generation | |
| Generation Name: | Third Generation (GMT400) |
| Codes | |
| Platform Code: | GMT400 |
| Introduction | |
| Market Position | |
| Market Position: | The 1997 Chevrolet C1500 was a highly popular full-size pickup truck, known for its robust construction and versatility, serving both commercial and personal use markets. |
| Competitive Analysis | |
| Competitive Analysis: | Competed directly with Ford F-Series, Dodge Ram, and Nissan/Toyota pickup trucks of the era. The C1500 was valued for its comfortable ride, increasingly refined interior, and wide range of engine and drivetrain options. |
| Key Features | |
| Key Features: | The GMT400 platform offered improved aerodynamics, enhanced safety features over previous generations, and a more car-like interior, making it a strong contender in the light-duty truck segment. |
| Manual Details | |
| Coverage Areas | |
| Coverage Areas General: | Full Service and Repair |
| Page Count | |
| Page Count Estimate: | Extensive (typical for factory service manuals, often 1000+ pages in printed equivalent) |
| Manual Type | |
| Manual Type: | Factory-Derived Service and Repair Manual Software |
| Manual Type Source: | Licensed information derived from OE (Original Equipment) materials |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital Download (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Systems Covered Engine: | Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions control |
| Systems Covered Transmission: | Automatic Transmission (e.g., 4L60E, 4L80E) and Manual Transmission (e.g., NV3500, NV4500) service and repair |
| Systems Covered Drivetrain: | Driveshafts, U-joints, axles, rear axle assembly (e.g., G80 locking differential) |
| Systems Covered Suspension Steering: | Front suspension (independent), rear suspension (leaf springs), steering gear, power steering system |
| Systems Covered Brakes: | Front disc brakes, rear drum brakes, anti-lock braking system (ABS), parking brake |
| Systems Covered Electrical: | Battery, charging system, starting system, lighting, instrument cluster, power accessories, body electrical, wiring diagrams |
| Systems Covered HVAC: | Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair |
| Systems Covered Body: | Body panels, doors, windows, interior trim, bumpers, exterior trim, rust repair |
| Systems Covered Comfort Controls: | Climate controls, interior lighting, power locks, power mirrors, power seats (if equipped) |
| Procedures Included | |
| Procedures Included Maintenance: | Routine maintenance, fluid changes, filter replacements, tune-ups |
| Procedures Included Repair: | Component removal, installation, overhaul, and replacement for all major systems |
| Procedures Included Diagnostics: | Troubleshooting guides, diagnostic procedures, fault code interpretation (OBD-II) |
| Procedures Included Specifications: | Torque specifications, clearances, alignment data, electrical resistance values |
| Procedures Included Electrical Diagnostics: | Extensive wiring diagrams, component testing procedures, and diagnostic flowcharts for all electrical systems including the Powertrain Control Module (PCM). |
| Procedures Included Engine Rebuild: | Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly with torque specifications. |
| Procedures Included Transmission Overhaul: | Complete guide to diagnosing, disassembling, inspecting, and rebuilding automatic and manual transmissions, including torque converter service and clutch pack replacement. |
| Procedures Included Body Repair: | Guidelines for body panel alignment, welding procedures, rust repair techniques, and interior trim removal/installation. |
| Technical Depth | |
| Technical Depth: | Comprehensive: Covers everything from basic maintenance to complete engine rebuilds, transmission overhauls, and complex electrical diagnostics. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| File Format Searchability: | Searchable text for quick information retrieval |
| Print Quality | |
| Print Quality: | High-resolution, clear text and diagrams suitable for printing |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Primary Engine Option 1: | 4.3L (262 cu in) Vortec V6 |
| Primary Engine Option 1 Hp: | Approx. 160 hp @ 4000 rpm |
| Primary Engine Option 1 Torque: | Approx. 235 lb-ft @ 2800 rpm |
| Primary Engine Option 2: | 5.0L (305 cu in) Vortec V8 |
| Primary Engine Option 2 Hp: | Approx. 200 hp @ 4200 rpm |
| Primary Engine Option 2 Torque: | Approx. 275 lb-ft @ 2400 rpm |
| Primary Engine Option 3: | 5.7L (350 cu in) Vortec V8 |
| Primary Engine Option 3 Hp: | Approx. 255 hp @ 4600 rpm |
| Primary Engine Option 3 Torque: | Approx. 330 lb-ft @ 2800 rpm |
| Fuel System | |
| Fuel System Type: | Multi-port Fuel Injection (MPFI) |
| Fuel Type: | Unleaded Gasoline |
| Transmission | |
| Standard | |
| Transmission Standard: | 4-speed automatic (e.g., 4L60E) |
| Optional | |
| Transmission Optional 1: | 5-speed manual (e.g., NV3500) |
| Transmission Optional 2: | 4-speed heavy-duty automatic (e.g., 4L80E) for heavier duty models |
| Features | |
| Transmission Features: | Overdrive, electronic controls for automatics, available four-wheel drive (4WD) with manual or electronic transfer case engagement |
| Dimensions | |
| Exterior | |
| Wheelbase Short: | 117.5 inches (Standard Bed) |
| Wheelbase Long: | 131.5 inches (Long Bed) |
| Overall Length Short: | Approx. 195.5 inches |
| Overall Length Long: | Approx. 209.5 inches |
| Weights | |
| Curb Weight Range: | Approx. 4,200 - 5,000 lbs, depending on configuration |
| Gvwr Range: | Approx. 5,700 - 7,200 lbs, depending on payload package |
| Safety Features | |
| Ratings | |
| Safety Ratings NHTSA: | No specific NHTSA ratings readily available for this individual model year, but generally performed well for its class in frontal impacts. |
| Active Features | |
| Active Features ABS: | Optional Anti-lock Braking System (ABS) on all four wheels |
| Passive Features | |
| Passive Features Airbags: | Driver-side airbag standard; passenger-side airbag optional on some configurations |
| Passive Features Seatbelts: | Three-point seatbelts for front occupants, lap belts for rear (if equipped) |
| Technology Features | |
| Infotainment | |
| Infotainment Audio: | Factory-installed AM/FM stereo with cassette player, optional CD player, and various speaker configurations. |
| Driver Assistance | |
| Driver Assistance Cruise Control: | Optional cruise control system |
| Connectivity | |
| Connectivity Features: | Limited by modern standards; primarily focused on basic vehicle functions. No integrated Bluetooth or advanced telematics. |
| Maintenance | |
| Service Intervals | |
| Service Intervals Oil Change: | Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific intervals with synthetic oil. |
| Service Intervals Tire Rotation: | Every 5,000-7,500 miles |
| Service Intervals Transmission Fluid: | Inspect every 15,000 miles, change every 30,000-50,000 miles or as specified in the manual. |
| Fluid Specifications | |
| Fluid Specifications Engine Oil: | API Service SG or SH, viscosity SAE 5W-30 or 10W-30 depending on temperature. Consult manual for exact recommendations. |
| Fluid Specifications Coolant: | GM P/N 10528371 (Dex-Cool Extended Life, Orange) or equivalent green ethylene glycol coolant (50/50 mix). |
| Fluid Specifications Transmission Atf: | Dexron III (DEXRON-III) Automatic Transmission Fluid (ATF) |
| Fluid Specifications Brake Fluid: | DOT 3 Hydraulic Brake Fluid |
| Fluid Specifications Power Steering Fluid: | GM P/N 10529307 or equivalent Dexron III ATF |
| Known Issues | |
| Known Issues Intake Manifold Gaskets: | Some Vortec V8 engines (especially early GMT400s) can develop leaks from the intake manifold gaskets, leading to vacuum leaks and rough running. |
| Known Issues Window Regulators: | Power window regulators can become weak or fail over time. |
| Known Issues ABS Sensors: | ABS wheel speed sensors can fail, leading to ABS warning lights and system malfunction. |
| Known Issues Catalytic Converter: | Catalytic converters can become clogged or fail, affecting engine performance and emissions. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Chevrolet has a long and storied history in the pickup truck market, dating back to the early 20th century with models like the "Stovebolt Six" and Task Force trucks. |
| Model Evolution | |
| Model Evolution: | The C/K series, including the C1500, underwent a significant redesign in 1988, introducing the GMT400 platform. The 1997 model year falls within this generation, which continued until 2000, receiving updates like the Vortec engine family and improved interior amenities. |
| Production | |
| Production Location: | Primarily produced in North America, including facilities in Fort Wayne, Indiana, and Janesville, Wisconsin. |