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Daihatsu Charade G200 1997 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G200 Series (Fourth Generation) Model Year: 1997 Codes Chassis Code Family: G200/G202/G203/G213 👋 Introduction Market Position Segment: Subcompact / City Car...
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Daihatsu Charade G200 1997 Factory Service Repair ManualDaihatsu Charade G200 1997 Factory Service Repair ManualDaihatsu Charade G200 1997 Factory Service Repair ManualDaihatsu Charade G200 1997 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation:
G200 Series (Fourth Generation)
Model Year:
1997
Codes
Chassis Code Family:
G200/G202/G203/G213
👋 Introduction
Market Position
Segment:
Subcompact / City Car
Target Audience:
Budget-conscious consumers seeking reliable, economical transportation.
Competitive Analysis
Key Competitors:
Suzuki Swift, Toyota Starlet, Honda Logo, Nissan March.
Key Features
Distinctive Traits:
Compact size, fuel efficiency, affordability, surprising interior space for its class, robust Daihatsu engineering.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the 1997 Daihatsu Charade G200 series.
Page Count
Estimated Page Count:
Approximately 800-1200 pages (typical for a full factory service manual of this era and scope).
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul, and specifications for all engine variants (e.g., 1.0L, 1.3L).
Transmission:
Manual and Automatic transmission service, repair, overhaul, and specifications.
Drivetrain:
Front-wheel drive (FWD) system, including axles, differential, and related components.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, and alignment procedures.
Brakes:
Front and rear brake systems (disc and drum), hydraulic circuits, ABS (if equipped), bleeding procedures, caliper and master cylinder overhaul.
Steering:
Steering rack, power steering system (if equipped), tie rods, steering column, and alignment.
Electrical:
Full electrical schematics, wiring diagrams, component testing, starting system, charging system, ignition system, lighting, instrumentation, power accessories.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines, and emissions controls.
Cooling System:
Radiator, water pump, thermostat, cooling fan, heater core, and coolant specifications.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and pipework.
Body And Interior:
Body panel repair, door mechanisms, window regulators, seat removal, dashboard disassembly, trim components.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair (if applicable).
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement, brake pad replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for common issues.
Repair Overhaul:
Complete engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, steering rack replacement.
Diagnostics:
Engine performance diagnostics, electrical system troubleshooting, ABS diagnostics (if equipped).
Calibration Adjustment:
Ignition timing adjustment, idle speed control, wheel alignment procedures.
Technical Depth
Depth:
Factory-level detail, covering everything from routine maintenance to full component overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, bookmarked for easy navigation.
Printable:
Printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
JB-JL (1.3L DOHC), ED-SE (1.0L SOHC)
Engine Type:
Inline 4-cylinder, SOHC or DOHC, naturally aspirated.
Performance
Displacement 1.3L:
1296 cc
Horsepower 1.3L Jb-Jl:
Approx. 80-85 HP (varies by market and specific tune)
Torque 1.3L Jb-Jl:
Approx. 110-115 Nm (varies by market and specific tune)
Displacement 1.0L:
989 cc
Horsepower 1.0L Ed-Se:
Approx. 60-65 HP
Torque 1.0L Ed-Se:
Approx. 85-90 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded Gasoline (Octane rating varies by market, typically 91 RON or higher)
Engine Design
Cylinder Head:
DOHC 16-valve (JB-JL), SOHC 12-valve (ED-SE)
Block Material:
Aluminum Alloy
Timing Mechanism:
Timing Belt
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission
Features
Drive Layout:
Front-Wheel Drive (FWD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specs)
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact specs)
📐 Dimensions
Exterior
Length:
Approx. 3680 mm (Hatchback)
Width:
Approx. 1600 mm
Height:
Approx. 1390-1400 mm
Wheelbase:
Approx. 2360 mm
Weights
Curb Weight Approx:
800-900 kg (depending on engine and equipment)
Gross Vehicle Weight Rating Approx:
1300-1400 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information typically not available for this class/era from common agencies like NHTSA/Euro NCAP.
Active Features
ABS:
Optional on some models.
Passive Features
Airbags:
Driver airbag standard on many models, passenger airbag optional or unavailable.
Seatbelts:
Front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Generally not available or very rare on this generation.
Connectivity
Bluetooth Usb:
Not available; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km or 6-12 months (refer to manual).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on condition.
Spark Plug Replacement:
Every 30,000-60,000 km (depending on type - standard vs. platinum).
Timing Belt Replacement:
Critical: Every 90,000-120,000 km or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SJ/SL or equivalent, SAE 5W-30, 10W-30, or 10W-40 (depending on ambient temperature - consult manual).
Engine Oil Capacity:
Approx. 3.0-3.5 Liters with filter change (refer to manual).
Coolant Type:
Ethylene Glycol based, anti-freeze/anti-boil (e.g., Toyota Super Long Life Coolant or equivalent, typically a 50/50 mix).
Known Issues
Common Wear Items:
Suspension bushings, CV joint boots, engine mounts, exhaust system components, clutch wear (manual transmission).
Electrical Gremlins:
Occasional issues with door lock actuators, power window motors, or dashboard illumination due to age.
Engine Performance:
Idle control issues, potential for oil leaks from valve cover gaskets or oil pan gaskets.
Transmission Wear:
Wear in manual transmission synchros, potential for automatic transmission solenoid issues with high mileage.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history in producing small, economical, and reliable vehicles, often specializing in city cars and kei cars.
Model Evolution
Charade Lineage:
The Charade is Daihatsu's long-running nameplate for its supermini, known for its value and practicality.
Production
G200 Series Production Years:
1993-2000 (worldwide, with variations).
Manufacturing Locations:
Primarily Japan, also assembled in various international plants.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards are not widely documented, the Charade consistently received praise for its value, fuel economy, and reliability within its segment.
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