Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Enthusiasts, independent repair shops, and DIY mechanics seeking detailed technical guidance
Key Competitors 1997:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models)
Vehicle Selling Points:
Compact size, excellent maneuverability, capable 4WD system, fuel efficiency (for its class), practicality for urban and light off-road use.
Manual Objective:
To provide technicians and owners with the necessary information to maintain, diagnose, and repair the Daihatsu Terios J100 correctly and efficiently.
Regions Covered:
Global (primary focus on markets where Terios was officially sold)
Trim Levels Covered:
All documented trim levels for the 1997 model year
Estimated Page Count:
Over 1500 pages (typical for comprehensive service manuals of this era)
Manual Type:
Service and Repair Manual
Content Focus:
Diagnostic, repair, maintenance, and overhaul procedures
Format:
PDF (Downloadable)
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging systems
Transmission:
Manual and Automatic transmission systems, clutch, drive shafts, differentials
Brakes:
Hydraulic system, front and rear brakes (disc/drum), parking brake, ABS (if equipped)
Suspension Steering:
Front and rear suspension components, steering gear, power steering system
Electrical:
Battery, charging system, starting system, lighting, instruments, audio system, power accessories, wiring diagrams
Body:
Body construction, interior trim, exterior trim, doors, windows, locks, seats, body panels
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components and service
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspection procedures
Repair:
Component removal, installation, adjustment, and repair for all major systems
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) (if applicable to the era)
Overhaul:
Detailed procedures for engine, transmission, and differential overhauls
Depth Level:
Comprehensive professional-level technical information
Detail Level:
Includes detailed torque specifications, clearances, measurements, and component tolerances
Wiring Diagrams:
Full electrical wiring diagrams with component identification and routing
Searchable Text:
Likely searchable text, aiding quick information retrieval
Image Resolution:
High resolution (typical for professional workshop manuals), ensuring clarity of diagrams and photos
Binding:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Scope:
Complete workshop manual, covering all aspects of vehicle service and repair
Engine Type:
Inline 3-cylinder, DOHC, 12-valve
Displacement:
1.3 Liters (1298 cc)
Bore X Stroke:
70.0 mm x 83.0 mm
Compression Ratio:
9.5:1 (typical)
Horsepower:
83 hp @ 6000 rpm (approximate)
Torque:
10.9 kg-m (80 lb-ft) @ 3500 rpm (approximate)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
91 RON (Research Octane Number)
Oil Capacity:
3.5 Liters (with filter change)
Recommended Oil Viscosity:
10W-30 API SG or higher
Coolant Capacity:
Approx. 5.0 Liters (with heater)
Recommended Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water
Emission Control:
Catalytic converter, EGR system (where applicable)
Transmission Type Standard:
5-speed Manual Transmission
Transmission Type Optional:
4-speed Automatic Transmission
Drivetrain Options:
Part-time 4WD (4x4) with selectable transfer case (2WD/4WD)
Manual Transmission Fluid:
GL-4 SAE 75W-90 or SAE 80W-90 API Class
Automatic Transmission Fluid:
Dexron III or equivalent
Manual Transmission Capacity:
Approx. 2.0 Liters
Automatic Transmission Capacity:
Approx. 3.5 Liters (fill)
Crash Test Ratings:
Limited data available for this specific model/year from major agencies like NHTSA/Euro NCAP for the 1997 model. Likely basic safety features.
ABS:
Optional on some models/markets
Airbags:
Driver airbag (standard on many models), Passenger airbag (less common)
Seatbelts:
3-point front seatbelts with pretensioners, 2-point or 3-point rear seatbelts
Body Type:
Ladder-frame chassis with separate body construction (typical for robust off-roaders of the era)
Audio System:
Basic AM/FM radio with cassette player, optional CD player
Speakers:
Typically 2 or 4 speakers
Cruise Control:
Rarely available on this model, typically a dealer-added accessory if at all.
Connectivity Options:
None (pre-dating modern connectivity standards like Bluetooth or USB).
Oil Change Interval:
Every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for specific conditions)
Air Filter Replacement:
Every 15,000 - 20,000 km
Spark Plug Replacement:
Every 30,000 - 40,000 km (depending on plug type)
Coolant Flush:
Every 2-3 years or 40,000 - 60,000 km
Timing Belt Replacement:
Every 80,000 - 100,000 km (critical for interference engines, consult manual for exact interval and belt part number)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or specific Daihatsu fluid
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), minor electrical issues, suspension wear, catalytic converter issues (due to age).
Timing Belt Failure:
Crucial to adhere to replacement intervals as failure can cause significant engine damage due to the H2 engine's interference design.
Spark Plug Torque:
Typically around 20-30 Nm (refer to manual for precise value)
Oil Filter Example:
e.g., Fram PH3506, Bosch 3300 (verify with exact vehicle VIN)
Daihatsu Specialty:
Daihatsu has a long history of producing small, efficient, and durable vehicles, including kei cars and compact SUVs.
Terios First Generation:
The J100 series marked the first generation of the Daihatsu Terios, launched in 1997. It was designed to be a compact, affordable, and capable mini SUV.
Platform Sharing:
The Terios J100 was also sold under other brand names in different markets, such as the Toyota Cami.
Production Start Year:
1997
Manufacturing Location:
Japan
