🏷️ Basic Information

Make:

Daihatsu

Model:

Terios

Generation:

J100

Year:

1997

👋 Introduction

Vehicle Segment:

Compact SUV / Kei SUV (primarily in Japan), positioned as an affordable, practical, and capable all-wheel-drive vehicle.

Key Competitors:

Suzuki Jimny, Mitsubishi Pajero Mini, Honda Kei SUVs (e.g., Z). The Terios offered a slightly larger and more practical alternative to strict Kei-class vehicles in some markets.

Vehicle Usp:

Compact dimensions, genuine four-wheel-drive capability with a transfer case, and a durable, albeit small, engine, making it suitable for light off-roading and diverse weather conditions.

Benefit To Owner:

Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving time and money while ensuring the longevity and optimal performance of the Daihatsu Terios.

📋 Manual Details

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, including cylinder head, block, pistons, crankshaft, camshafts, timing components, seals, and gaskets.

Emission Control:

Details on emissions control systems, catalytic converter function, oxygen sensors, and emission-related diagnostic procedures.

Efi System:

Electronic Fuel Injection system diagnostics, component testing, fuel pump, injectors, sensors (MAP, TPS, ECT, O2), and ECU.

Lubrication System:

Oil pump operation, oil filter replacement, oil pressure checks, and lubrication system maintenance.

Cooling System:

Radiator, water pump, thermostat, hoses, cooling fan operation, coolant types and capacities, and overheating diagnostics.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing, and ignition system troubleshooting.

Starting System:

Starter motor operation, battery checks, starter solenoid, and starting circuit diagnostics.

Charging System:

Alternator operation, voltage regulator, battery charging tests, and charging system troubleshooting.

Clutch:

Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders), clutch pedal adjustment, and replacement procedures.

Manual Transmission:

Transmission gear sets, synchronizers, shift forks, transmission fluid type and capacity, and internal transmission repair.

Automatic Transmission:

Torque converter, valve body, clutch packs, transmission fluid type and capacity, and automatic transmission service.

Transmission And Transfer:

Transfer case operation (for 4WD models), gears, seals, fluid specifications, and transfer case maintenance.

Propeller Shaft:

Driveshaft U-joints, balancing, installation, and removal procedures.

Front And Rear Differential:

Differential gears, lubrication, backlash, and differential service for both front and rear axles.

Front Axle And Suspension:

CV joints, steering knuckles, wheel bearings, springs, shock absorbers, control arms, ball joints, tie rod ends, and alignment specifications.

Rear Axle And Suspension:

Trailing arms, shock absorbers, springs, bushings, wheel bearings, and rear suspension geometry.

Brake Including ABS:

Brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS system components, ABS sensor diagnostics, and brake bleeding procedures.

Steering:

Steering rack, power steering pump, power steering fluid, tie rods, steering column, and steering system diagnostics.

Body:

Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement, interior trim, and structural components.

Body Electrical Including Airbag System And Immobilizer System:

Lighting systems, power windows, central locking, wipers, horn, instrument cluster, ECU diagnostics, airbag system components and safety precautions, immobilizer system operation and troubleshooting.

Harness And Wiring Diagram:

Complete electrical wiring diagrams for all vehicle systems, including engine, chassis, body, and accessories.

General Maintenance:

Routine inspections, fluid checks and changes, filter replacements, belt checks, and tire rotations.

Troubleshooting:

Diagnostic flowcharts and procedures for identifying and resolving common and complex vehicle issues.

Repair Procedures:

Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components.

Technical Specifications:

Torque specifications for fasteners, fluid capacities, electrical resistance values, and component tolerances.

Depth Of Coverage:

Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including advanced electrical diagnostics.

📊 Manual Specifications

File Type:

PDF

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Resolution:

High-resolution, ensuring clarity of diagrams and text.

Binding Style:

Digital (PDF) - No physical binding.

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

HCS-C (commonly for the 1.3L variant)

Engine Type:

Inline 4-cylinder, SOHC (Single Overhead Camshaft), 16-valve (likely)

Displacement:

Approximately 1296cc (1.3 Liters)

Horsepower Est:

Around 80-85 PS (metric horsepower) at 6000 rpm (estimated, specific engine variant dependent)

Torque Est:

Around 105-110 Nm (Newton-meters) at 3600 rpm (estimated)

Fuel Delivery:

Multi-point Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating as per manufacturer recommendation, typically 91 RON or higher)

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission

Drivetrain:

Full-time 4-wheel drive (4WD) with a viscous coupling center differential and a two-speed transfer case (High/Low range) is common.

📐 Dimensions

Length Mm:

Approx. 3750 mm (exact may vary by market/spec)

Width Mm:

Approx. 1600 mm

Height Mm:

Approx. 1700 mm (exact may vary by spec)

Curb Weight Kg:

Approx. 1050 - 1150 kg (depending on transmission and equipment)

🛡️ Safety Features

Airbag System:

Driver's side airbag available as an option or standard on some trims.

Seatbelts:

Front and rear seat belts.

ABS:

Anti-lock Braking System (ABS) available on certain models/trims.

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player, and optionally CD player. Speaker configuration typically 2 or 4 speakers.

ABS Availability:

ABS was an optional feature, not standard across all models.

Connectivity Features:

Limited connectivity by modern standards. Focus was on core vehicle functionality rather than advanced digital integration.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for specifics).

Air Filter Replacement:

Inspect every 10,000 km, replace every 20,000 - 30,000 km or as needed based on dirt accumulation.

Spark Plug Replacement:

Typically every 30,000 - 40,000 km for standard plugs; longer for platinum/iridium (refer to manual for plug type).

Transmission Fluid Change:

Manual transmission: every 40,000 - 60,000 km. Automatic transmission: every 40,000 - 50,000 km or as recommended.

Engine Oil Type:

API SG or higher, SAE 10W-30 or 5W-30 (viscosity depends on climate, refer to manual for precise recommendation).

Engine Oil Capacity:

Approx. 3.2 - 3.5 liters with filter change (exact capacity in manual).

Coolant Type:

Ethylene glycol based antifreeze coolant, mixed 50/50 with distilled water.

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual).

Transmission Fluid Type Automatic:

Dexron II or equivalent ATF (Automatic Transmission Fluid) (refer to manual for precise specification).

Power Steering Fluid:

DEXRON II or equivalent ATF.

Common Wear Items:

CV joint boots, clutch wear, exhaust system corrosion, and aging suspension bushings are common in vehicles of this age.

Potential Electrical Issues:

Due to age, issues with minor electrical components, such as door lock actuators, window regulators, or intermittent dash light failures, can occur.

📚 Vehicle History

Daihatsu Focus:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and robust vehicles, particularly known for its Kei cars and compact SUVs.

Terios First Generation:

The J100 generation marked the introduction of the Daihatsu Terios (also known as Toyota Cami in Japan), a compact SUV designed to offer practicality and off-road capability in a small footprint.

Manufacturing Locations:

Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.

🏆 Awards & Recognition

Offroad Capability Accolades:

While not a specific award winner, the Terios J100 was well-regarded for its segment-leading off-road prowess for its size and price point.