Dodge Neon 1997 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1997 Vehicle Generation: First Generation (PG) Chassis Code: PG Body Styles Covered: 2-door Coupe, 4-door Sedan 👋 Introduction Market Position Vehicle...

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标签: 1997 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Vehicle Generation:

First Generation (PG)

Chassis Code:

Body Styles Covered:

2-door Coupe, 4-door Sedan

👋 Introduction

Market Position

Vehicle Segment:

Compact Car

Target Demographic:

Value-conscious buyers, first-time car owners, young drivers

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra

Key Features

Vehicle Design:

Distinctive cab-forward design, spacious interior for its class

Manual Value Proposition:

Enables owners to perform a wide range of repairs, saving on labor costs and extending vehicle lifespan

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service Repair and Maintenance

Market Region:

North America (USA/Canada)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF), potentially print

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, valve train, lubrication system, cooling system, emission controls

Engine Electrical:

Ignition system, fuel injection system (MPI), starting system, charging system, engine control module (ECM) diagnostics

Transmission:

Manual transmission (all gears, clutch, driveshafts), Automatic transmission (all gears, torque converter, valve body, hydraulic system)

Drivetrain:

Front wheel drive system, differential, axle shafts

Suspension:

Front independent suspension (MacPherson struts), Rear torsion beam axle, shock absorbers, springs, control arms, bushings

Steering:

Power steering system, steering column, steering gear, tie rods

Brakes:

Front disc brakes, Rear drum brakes (or optional rear discs), Anti-lock Braking System (ABS) diagnostics and components, brake lines, master cylinder, power booster

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emissions control (EVAP)

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, hangers

Electrical System:

Battery, starter, alternator, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, body control modules (BCM)

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant system, controls

Body And Interior:

Body panels, doors, windows, locks, seats, dashboard, trim, glass

Chassis And Frame:

Frame construction, body mounting, torque specifications for chassis components

Diagnostic Trouble Codes:

OBD-II diagnostic codes, diagnostic procedures, pinpoint tests

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement

Component Removal And Installation:

Detailed step-by-step instructions for removing and installing all major components

Rebuilding And Overhauling:

Comprehensive instructions for engine, transmission, and other component rebuilds

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon faults

Specifications And Torques:

Tightening specifications for all fasteners, torque sequences

Wiring Diagrams:

Complete electrical wiring schematics for all vehicle systems

Measurement Charts:

Component measurements for wear and tear (e.g., piston ring gap, bearing clearance)

Technical Depth

Level Of Detail:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts

Diagnostic Capabilities:

In-depth diagnostics for engine management, ABS, and other electronic systems

Repair Procedures:

Detailed, illustrated procedures for virtually all repair tasks

Restoration Guidance:

Information applicable to refurbishing and restoring the vehicle

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Text-searchable (if properly formatted PDF)

Print Quality

Image Resolution:

High-resolution for clear diagrams and photos

Binding Type

Physical Manual Binding:

Coil-bound or perfect bound (typical for professional manuals)

Paper Type

Physical Manual Paper:

Durable, often coated paper to withstand shop conditions

⚙️ Engine Specifications

Primary Engine

Engine Code:

420A (SOHC)

Engine Description:

2.0L Inline 4-cylinder, 16-valve, SOHC, Multi-Point Fuel Injection (MPI)

Displacement:

1996 cc (121.8 cubic inches)

Bore X Stroke:

87.5 mm x 83.0 mm (3.44 in x 3.27 in)

Compression Ratio:

9.6:1

Horsepower Hp:

132 hp @ 6000 rpm

Torque Lb Ft:

131 lb-ft @ 4800 rpm

Performance

Engine Variants:

DOHC (High Output) available on some trims (e.g., ACR), offering more horsepower and torque

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Tank Capacity:

13.0 gallons (49.2 L)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

Clutch Type:

Dry single plate (Manual transmission)

Automatic Transmission Features:

Electronically controlled, Lock-up torque converter

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (or equivalent)

Automatic Transmission Fluid:

Chrysler ATF+3 (or equivalent, e.g., ATF Dexron-III)

📐 Dimensions

Exterior

Length:

162.9 in (4138 mm) (Coupe) / 170.1 in (4320 mm) (Sedan)

Width:

66.8 in (1697 mm)

Height:

53.1 in (1349 mm) (Coupe) / 54.7 in (1390 mm) (Sedan)

Wheelbase:

104.0 in (2641 mm)

Front Track:

57.7 in (1465 mm)

Rear Track:

57.8 in (1468 mm)

Interior

Passenger Volume:

Approx. 90 cu ft (Sedan) / 85 cu ft (Coupe)

Front Headroom:

Approx. 39.0 in (991 mm)

Rear Headroom:

Approx. 37.0 in (940 mm)

Cargo

Trunk Volume:

Approx. 10.5 cu ft (Sedan) / 10.0 cu ft (Coupe)

Weights

Curb Weight:

Approx. 2600-2800 lbs (1179-1270 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4-star

NHTSA Frontal Impact Passenger:

4-star

IIHS Frontal Offset:

Acceptable (Good for its era)

Active Features

Optional Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and Passenger Front Airbags

Seatbelts:

3-point front seatbelts with pretensioners, 3-point rear seatbelts

Body Structure:

Reinforced body structure with crumple zones

💡 Technology Features

Infotainment

Audio System:

AM/FM Radio, Cassette Player, Optional CD Player

Speaker Configuration:

Typically 4 speakers (2 front, 2 rear), optional premium system

Driver Assistance

Cruise Control:

Available on most trims

Connectivity

Diagnostics Interface:

OBD-II compliant (as of 1996)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions

Oil Filter Replacement:

With every oil change

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type

Timing Belt Replacement:

Crucial: Every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years (Interference engine design)

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years

Fluid Specifications

Engine Oil Type:

API SJ, SAE 5W-30 or 10W-30 (check owner's manual for specific recommendations)

Engine Oil Capacity:

4.0 US quarts (3.8 L) with filter

Coolant Type:

Chrysler/Mopar Antifreeze/Coolant (Ethylene Glycol based), 50/50 mix with distilled water

Coolant Capacity:

Approx. 7.5 US quarts (7.1 L)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid or ATF+3 (check manual)

Known Issues

Common Engine Issues:

Head gasket failures, timing belt tensioner issues, ignition coil failures, idle air control valve problems

Common Transmission Issues:

Automatic transmission solenoid issues, manual transmission clutch wear

Common Suspension Issues:

Worn ball joints and tie rod ends, worn control arm bushings

Common Electrical Issues:

Faulty window regulators, gauge cluster issues, body control module problems

Common HVAC Issues:

Blend door actuator failures, refrigerant leaks

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (at the time of the Neon's development)

Model Evolution

Introduction Year:

1994 (as a 1995 model)

Generation Designation:

PG (First Generation)

Design Philosophy:

Designed as a modern, fuel-efficient, and fun-to-drive compact car with competitive pricing and styling

Production

Production Plants:

Belvidere Assembly Plant, Illinois, USA

Production Years:

1994-2005 (First Gen: 1995-1999)

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

Named to Car and Driver's 10Best list in 1995

Automotive News Design And Engineering:

Praised for its innovative platform and design for its price point