1997 DODGE Neon Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1997 Generation Generation Name: First Generation (PL) Generation Years: 1995-1999 Codes Chassis Code: PL 👋 Introduction Market Position Market Segment: Compact...

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标签: 1997 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Generation

Generation Name:

First Generation (PL)

Generation Years:

1995-1999

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Compact Car

Target Audience:

Budget-conscious buyers, first-time car owners, enthusiasts seeking affordable performance

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier

Neon Advantage:

Sporty styling, accessible pricing, nimble handling, and a range of performance-oriented trims (e.g., ACR)

Key Features

Design Philosophy:

A sporty and affordable compact car designed to offer European-inspired handling and a distinctive aesthetic

Body Styles:

2-door Coupe, 4-door Sedan

Trim Levels 1997:

Base, High Line, Sport, ACR (American Club Racer)

📋 Manual Details

Coverage Areas

Coverage Type:

Comprehensive Workshop Service and Repair

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Authorized Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, component testing, diagnostics, timing belt replacement, cylinder head service

Engine Performance:

Fuel injection system, ignition system, emission control systems, cooling system, lubrication system

Transmission Manual:

Overhaul, clutch replacement, gear selection diagnosis, linkage adjustments

Transmission Automatic:

Operation, diagnostics, fluid changes, internal component inspection (if applicable to 1997 models)

Drivetrain:

Front-wheel drive system, CV joints, axles, differentials

Brakes:

Hydraulic system, ABS (if equipped), rotor and pad replacement, caliper service, brake fluid bleeding

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, bushings, alignment specifications

Steering:

Power steering system, steering rack, tie rods, steering column

Electrical System:

Wiring diagrams, charging system, starting system, lighting, accessories, fuses, relays

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, interior trim, chassis components

Heating And Air Conditioning:

HVAC system operation, refrigerant handling, component replacement, diagnostics

Diagnostics:

OBD-II troubleshooting, diagnostic trouble codes (DTCs), diagnostic procedures for all major systems

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules for oil changes, filter replacements, fluid checks, belt inspections

Routine Repairs:

Step-by-step instructions for common repairs like brake pad replacement, fluid flushes, spark plug changes

Major Repairs:

Comprehensive guidance for engine rebuilding, transmission overhauls, suspension component replacement

Troubleshooting Guides:

Systematic diagnostic flowcharts for identifying and resolving specific vehicle issues

Wiring Diagrams:

Complete and detailed electrical schematics for all vehicle circuits

Component Removal Installation:

Specific instructions for safely removing and reinstalling virtually every component

Specifications And Tolerances:

Precise torque values, clearances, and measurement specifications for all critical components

Technical Depth

Depth:

Expert-level detail suitable for professional technicians and advanced DIY mechanics

Diagnostics Capability:

Advanced diagnostic procedures, including symptom-based troubleshooting and system analysis

Rebuild Instructions:

Detailed procedures for complete engine and transmission rebuilds

📊 Manual Specifications

File Format

Format:

Searchability:

Fully searchable text for quick information retrieval

Printability:

Printable pages for on-the-job reference

Resolution:

High-resolution for clear display of diagrams and text

Print Quality

Quality:

N/A (Digital Format)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

AST/AEB

Engine Type:

Inline 4-Cylinder, SOHC (Single Overhead Camshaft)

Displacement:

2.0 Liters (1996 cc)

Bore X Stroke:

87.5 mm x 83.0 mm

Compression Ratio:

9.3:1

Horsepower Net:

132 hp @ 6000 rpm

Torque Net:

130 lb-ft @ 4800 rpm

Performance

Engine Variants 1997:

2.0L (132 hp) standard. High Output (143 hp) engine available on certain trims like ACR.

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended, 91+ for high-output variants)

Fuel Pump Pressure:

37-49 PSI (255-338 kPa)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

Manual Gear Ratios:

Refer to manual for specific ratios by model and final drive

Automatic Transmission Fluid Type:

ATF+4 (Mopar)

Manual Transmission Fluid Type:

Mopar Manual Transmission Lubricant or equivalent (e.g., Pennzoil Synchromesh)

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length Sedan:

174.4 inches (4430 mm)

Length Coupe:

171.5 inches (4356 mm)

Width:

67.4 inches (1712 mm)

Height Sedan:

54.0 inches (1372 mm)

Height Coupe:

52.7 inches (1339 mm)

Cargo

Trunk Volume Sedan:

13.1 cubic feet (371 liters)

Trunk Volume Coupe:

12.8 cubic feet (362 liters)

Weights

Curb Weight Manual:

Approximately 2500-2700 lbs (1134-1225 kg)

Curb Weight Automatic:

Approximately 2550-2750 lbs (1157-1247 kg)

Gross Vehicle Weight Rating:

Refer to vehicle VIN plate

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (1997 Model)

NHTSA Front Impact Passenger:

4 Stars (1997 Model)

IIHS Side Impact:

Acceptable (Varies by specific test and year)

Active Features

Optional on most models, standard on some higher trims/later production

Traction Control:

Not typically available on 1997 models

Passive Features

Airbags Driver:

Standard Dual Front Airbags

Airbags Passenger:

Standard Dual Front Airbags

Seatbelts:

Front: Three-point, height-adjustable; Rear: Three-point (outboard), lap belt (center)

Child Seat Anchors:

LATCH system not standard on 1997 models

💡 Technology Features

Infotainment

Audio System:

AM/FM Stereo, Cassette Player (CD Player optional/later production), 4 Speakers standard

Display:

Basic analog gauges, AM/FM/Cassette/Clock display

Driver Assistance

Cruise Control:

Optional

Keyless Entry:

Optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 30,000 miles (48,000 km) (platinum plugs may have longer intervals)

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 5 years (CRITICAL - Interference Engine)

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years

Transmission Fluid Change Manual:

Inspect annually, change as needed based on usage and condition

Transmission Fluid Change Automatic:

Every 30,000 miles (48,000 km) or 24 months

Fluid Specifications

Engine Oil Type:

API Service SG, SH, or SJ; SAE 5W-30 (or 10W-30 in warmer climates)

Engine Oil Capacity:

4.0 US quarts (3.8 Liters) with filter

Coolant Type:

Chrysler/Mopar OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Orange or Yellow)

Coolant Capacity:

Approximately 7.2 US quarts (6.8 Liters)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+3 or ATF+4 (Mopar)

Known Issues

Common Problems Engine:

Timing belt failure (due to lack of replacement), intake manifold gasket leaks, oil pressure sensor issues, occasional head gasket issues

Common Problems Suspension:

Worn front struts/shocks, ball joint wear, control arm bushing deterioration

Common Problems Electrical:

Faulty power window regulators, radiator fan motor failures, interior lighting issues, intermittent dashboard warning lights

Common Problems Body:

Rust in wheel wells and rocker panels, door lock actuator failures

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (Dodge is a division)

Model Evolution

Introduction Year:

Design Basis:

Developed under the Chrysler-Plymouth umbrella, with significant engineering input from Mitsubishi (former partner)

Platform Sharing:

Shared its platform with the Plymouth Neon and Chrysler's global compact car strategy

Production

Manufacturing Locations:

Belvidere, Illinois, USA; Toluca, Mexico

Production Total 1997:

Approximately 180,000 units (across Dodge and Plymouth Neon variants)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list in 1995 and 1996

Road And Track Awards:

Praised for its chassis dynamics and handling by automotive journalists

Ratings

Fuel Economy Mpg City:

Approx. 22-24 MPG (Manual Transmission)

Fuel Economy Mpg Highway:

Approx. 30-33 MPG (Manual Transmission)