Market Segment:
Compact SUV/Off-Road Vehicle
Target Audience:
Jeep owners seeking to perform their own maintenance and repairs, professional mechanics, automotive restoration enthusiasts.
Key Competitors:
Toyota 4Runner, Ford Bronco, Chevrolet S-10 Blazer, Nissan Pathfinder.
Competitive Advantage:
Renowned off-road capability, robust inline-6 engine, relatively simple mechanicals, strong aftermarket support, loyal enthusiast base.
Vehicle Attributes:
Solid front axle (pre-1999, though 1997 still has it), coil-spring rear suspension (unique for its time), capable 4x4 systems (Command-Trac, optional Selec-Trac), durable construction.
Manual Value Proposition:
Empowers users with factory-accurate procedures, reducing labor costs and ensuring correct repairs, thereby maximizing vehicle longevity and performance.
Engine:
Comprehensive coverage of 4.0L (242 c.i.d.) inline-6 and 2.5L (150 c.i.d.) inline-4 engines, including disassembly, inspection, assembly, diagnostics, and specifications.
Transmission:
Detailed information for both the AX-15 and NV3550 manual transmissions, and the 30/42RLE automatic transmission. Includes removal, installation, overhaul, and troubleshooting.
Drivetrain:
Front and rear axle assemblies (Dana 30/35), transfer case (NP231J Command-Trac), driveshafts, differentials, and hubs. Covers lubrication, maintenance, and repair.
Suspension:
Front and rear suspension systems, including leaf springs, coil springs, shocks, control arms, steering knuckles, and bushings. Focuses on alignment specifications and component replacement.
Brakes:
Front disc brakes and rear drum brakes. Covers hydraulic system, ABS (if equipped), master cylinder, calipers, wheel cylinders, parking brake, and service procedures.
Steering:
Power steering system, steering column, steering gear, tie rods, and related components. Includes steering angle specifications and troubleshooting.
Electrical:
Comprehensive wiring diagrams for all circuits, starter motor, alternator, battery, ignition system, lighting, power windows, locks, wipers, and all standard and optional accessories.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, and evaporative emissions control (EVAP) system.
Cooling System:
Radiator, water pump, thermostat, hoses, cooling fan, and coolant specifications.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and hangers. Covers inspection and replacement.
Body And Frame:
Body panel removal and installation, door mechanisms, hood, tailgate, glass, bumpers, and structural components. Includes rust repair guidance and seam sealer application.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, including compressor, condenser, evaporator, heater core, blower motor, and refrigerant handling.
Safety Systems:
Seat belts, airbags (SRS system), and other passive safety features. Includes diagnostic procedures for SRS warning lights.
Maintenance:
Detailed preventative maintenance schedules, fluid changes, filter replacements, lubrication points, and inspections.
Troubleshooting:
Extensive diagnostic charts and symptom-based troubleshooting guides for all major systems.
Repair:
Step-by-step repair instructions for virtually every component and system, from minor adjustments to major overhauls.
Diagnostics:
Diagnostic Trouble Codes (DTCs) interpretation, sensor testing, actuator testing, and use of diagnostic tools.
Torque Specifications:
Precise torque values for all critical fasteners in engine, transmission, suspension, and chassis components.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Depth:
Comprehensive, covering everything from basic fluid checks and tire rotations to full engine and transmission rebuilds, including electronic diagnostics.
Engine 1:
4.0L (242 c.i.d.) OHV 12-Valve Inline-6 (PowerTech)
Engine 2:
2.5L (150 c.i.d.) OHV 8-Valve Inline-4 (AMC 150)
4.0L Horsepower:
Approx. 185 hp @ 4700 rpm
4.0L Torque:
Approx. 220 lb-ft @ 4000 rpm
2.5L Horsepower:
Approx. 125 hp @ 4800 rpm
2.5L Torque:
Approx. 150 lb-ft @ 2800 rpm
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
ECM:
Chrysler/Jeep Powertrain Control Module (PCM)
Coolant Type:
Ethylene Glycol based (e.g., Mopar Antifreeze/Coolant 10-Year/100,000 Mile Formula)
Transmission Standard:
AX-15 5-speed manual (with 2.5L and some 4.0L models)
Transmission Optional 1:
30/42RLE 4-speed automatic (with 4.0L models)
Transmission Optional 2:
NV3550 5-speed manual (introduced late in XJ production, though 1997 is more commonly AX-15)
Automatic Transmission Features:
Electronically controlled torque converter lock-up, overdrive gear.
Manual Transmission Fluid
Ax-15 Fluid Spec:
API GL-3 or GL-4 gear oil, SAE 75W-90 (check manual for exact specification)
Automatic Transmission Fluid
30/42Rle Fluid Spec:
ATF+3 or ATF+4 (Mopar)
Oil Change Interval:
Every 3,000 miles or 3 months (conventional oil), 5,000 miles or 6 months (synthetic oil) - consult manual for precise recommendations.
Tire Rotation:
Every 5,000 - 7,500 miles
Engine Air Filter:
Inspect every 15,000 miles, replace as needed.
Spark Plugs:
Replace at approximately 30,000 - 60,000 miles (depending on plug type - e.g., copper vs. platinum; consult manual for specific recommendations).
Engine Oil Capacity:
4.0L: 5 US quarts (4.7 L) with filter; 2.5L: 5 US quarts (4.7 L) with filter
Engine Oil Viscosity:
10W-30 (common recommendation for 4.0L), 5W-30 or 10W-30 for 2.5L. Consult manual for climate-specific recommendations.
Coolant Capacity:
Approx. 11-12 US quarts (10.4-11.3 L) for 4.0L, 9 US quarts (8.5 L) for 2.5L.
Transfer Case Fluid Type:
ATF+3 or equivalent for NP231J
Differential Fluid Type:
API GL-5, SAE 75W-90 or 80W-90 (front and rear axles)
Common Issues 1:
Cracked cylinder heads on 4.0L engines (especially earlier versions, but can occur on later ones), often exacerbated by overheating. The manual provides diagnostic steps.
Common Issues 2:
Oil filter adapter seal leaks (common on 4.0L) leading to oil drips.
Common Issues 3:
Front axle U-joint wear, requiring replacement.
Common Issues 4:
Radiator leaks and heater core issues.
Common Issues 5:
Power steering pump leaks and whining.
Common Issues 6:
TPS (Throttle Position Sensor) and MAP (Manifold Absolute Pressure) sensor failures can cause drivability issues.
Jeep Legacy:
Founded in 1941 with the Willys MB, Jeep has a long-standing reputation for ruggedness, off-road capability, and utility vehicles.
Cherokee Xj Introduction:
The XJ Cherokee, introduced in 1984, revolutionized the SUV market as the first mass-produced, unibody SUV. It offered a more comfortable and refined ride than traditional body-on-frame SUVs.
Xj Mid Cycle Refresh:
The 1997 model year represented a significant facelift for the XJ generation, including updated exterior styling (new front and rear fascias, fenders, hood), revised interior with a modern dashboard, and updated powertrains/suspension components.
Production Years:
1984-2001
Manufacturing Location:
Toledo, Ohio, USA
Ownership During 1997:
Chrysler Corporation (acquired American Motors Corporation, the original maker of the XJ, in 1987)