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1997 Jeep Cherokee XJ Service Repair Factory Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Body Style: XJ (Two-door, Four-door SUV) Year: 1997 Codes Chassis Code: XJ 👋 Introduction Market Position Positioning: The 1997 Jeep Cherokee XJ...
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1997 Jeep Cherokee XJ Service Repair Factory Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Body Style:
XJ (Two-door, Four-door SUV)
Year:
1997
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Positioning:
The 1997 Jeep Cherokee XJ represents the final iteration of the iconic XJ platform, known for its robust unibody construction and off-road prowess.
Competitive Analysis
Competitors:
Ford Bronco, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder
Key Features
Design Philosophy:
Compact SUV with strong off-road capability, a blend of utility and everyday usability.
Unibody Construction:
Pioneering lightweight and rigid unibody construction for SUVs, enhancing on-road handling and fuel efficiency while maintaining off-road durability.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Electronic Download (PDF)
Scope:
Comprehensive repair and maintenance procedures
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Drivetrain (2WD/4WD), Transfer Case, Axles, Driveshafts
Chassis:
Suspension (Front/Rear), Steering System, Brake System (Front/Rear Disc/Drum), Wheels and Tires
Electrical:
Body Electrical, Powertrain Control Module (PCM), Engine Control System, Lighting, Instruments, Accessories, Audio System, Climate Control System
Body:
Body Structure, Exterior Panels, Interior Trim, Doors, Hood, Liftgate, Seats, Glass
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair:
Component removal, installation, overhaul, and replacement for all major systems
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, electrical schematics with fault tracing
Diagnostics:
OBD-II diagnostic codes, sensor testing, actuator testing, PCM diagnostic strategies
Technical Depth
Depth:
Detailed step-by-step instructions, torque specifications, special tool requirements, component tolerances, diagnostic flowcharts
Coverage Level:
Full mechanical and electrical overhaul capabilities
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
4.0L (242 cubic inches)
Engine Type:
Inline-6, Overhead Valve (OHV)
Engine Code:
ERH
Performance
Horsepower:
185 hp @ 4700 rpm (approximate)
Torque:
220 lb-ft @ 3000 rpm (approximate)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS)
Engine Management
ECM:
Powertrain Control Module (PCM)
🔧 Transmission
Standard
Transmission Type:
42RE 4-speed Automatic Transmission
Optional
Transmission Type:
AX-15 5-speed Manual Transmission
Features
Transfer Case Standard:
New Process NP231 Command-Trac (2WD, 4WD Part-Time, Neutral)
Transfer Case Optional:
New Process NP242 Selec-Trac (2WD, 4WD Part-Time, 4WD Full-Time, Neutral)
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (or equivalent Mopar specified ATF)
Fluid Capacities
Automatic Transmission Capacity:
8.5 US quarts (8.0 liters)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.9 inches (4265 mm)
Width:
70.4 inches (1788 mm)
Height:
64.4 inches (1636 mm)
Weights
Curb Weight:
3,645 - 3,850 lbs (1653 - 1746 kg) (approximate, varies by configuration)
Gross Vehicle Weight Rating:
4,850 - 5,000 lbs (2199 - 2268 kg)
Cargo
Cargo Volume Behind Rear Seat:
34.5 cubic feet (977 liters)
Cargo Volume With Rear Seat Folded:
70.4 cubic feet (1994 liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
N/A (Vehicle predates standardized side-impact and rollover testing mandates)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on rear wheels (optional or standard on some trims)
Passive Features
Airbags:
Driver and Passenger Front Airbags
Seat Belts:
Front and Rear Seat Belts (including shoulder belts)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player; Optional CD player available. Speaker configurations varied by trim level.
Climate Control:
Manual HVAC system (Air Conditioning, Heater, Defroster) with optional automatic temperature control.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
OBD Ii:
Standard OBD-II diagnostic port for emissions and engine performance diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, depending on driving conditions. Consult manual for specific recommendation.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles (96,000 - 160,000 km) for platinum-tipped plugs, consult manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 API Certified (API SN or newer recommended for modern equivalent)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (Chrysler Mopar® Antifreeze/Coolant 5/100)
Brake Fluid Type:
DOT 3
Fluid Capacities
Engine Oil Capacity:
5 US quarts (4.7 liters) with filter change
Coolant Capacity:
11.1 US quarts (10.5 liters) with heater
Known Issues
Common Concerns:
Crankshaft position sensor failure, heater core leaks, radiator failure, exhaust manifold cracks (4.0L engine), ABC (Automatic Beam Control) module issues, transfer case chain stretch, rust on body and frame components.
Typical Repairs:
Replacement of sensors, water pump, thermostat, radiator, flexible brake hoses, and addressing rust prevention/repair.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's long-standing reputation for ruggedness and off-road capability, tracing roots back to WWII.
Model Evolution
Xj Generation:
The XJ Cherokee, introduced in 1984, revolutionized the SUV market with its unibody design and compact dimensions. The 1997 model year saw a significant facelift, including updated interior and exterior styling, a revised dashboard, and improved safety features.
Production
Production Years:
1984-2001 (North America)
Manufacturing Locations:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized by off-road publications for its capability and durability in its class during its production run.
Utility Vehicle Of The Year:
While not specific to the '97 model, the XJ platform received numerous accolades for its utility and design throughout its lifespan.
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