1997 Jeep Cherokee XJ Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1997 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Audience: Off-road enthusiasts, general consumers...

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标签: 1997 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV

Target Audience:

Off-road enthusiasts, general consumers seeking rugged utility, owners focused on long-term maintenance.

Competitive Analysis

Competitors:

Ford Bronco, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder.

Key Features

Vehicle Strengths:

Robust 4x4 system (Selec-Trac/Command-Trac), durable inline-6 engine, legendary off-road capability, compact and maneuverable size.

Manual Value Proposition:

Authoritative and complete guide for maintaining and repairing the iconic XJ, empowering owners to perform a wide range of services.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive repair and maintenance for the 1997 Jeep Cherokee XJ.

Specific Systems:

Engine, Drivetrain, Chassis, Electrical System, Body, HVAC, Fuel System, Cooling System, Emissions Control.

Page Count

Estimated Pages:

Over 1500

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

4.0L (242 ci) Inline-6 OHV, 2.5L (150 ci) Inline-4 OHV. Includes diagnosis, repair, overhaul procedures, and specifications.

Transmission:

AX-15, NV3550 (5-speed Manual), AW-4 (4-speed Automatic), 32RH (3-speed Automatic). Includes service, repair, and overhaul.

Drivetrain:

NP231 Command-Trac Transfer Case, Dana 30 Front Axle, Dana 35c Rear Axle. Includes service, repair, and rebuilding.

Suspension:

Front: Leaf spring solid axle, Rear: Leaf spring solid axle. Includes steering components, shock absorbers, and alignment specifications.

Brakes:

Front: Disc, Rear: Drum. Includes ABS system components (if equipped), hydraulic system, and service procedures.

Electrical System:

Battery, charging system, starting system, ignition system, lighting, instrumentation, power accessories, wiring diagrams.

Body And Chassis:

Frame construction, body panels, doors, windows, interior trim, bumpers, and associated hardware.

HVAC:

Air conditioning, heating, ventilation, blower motor, refrigerant system, and climate controls.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel lines, and evaporative emissions system.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, and fan clutch.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Diagnostics:

Step-by-step troubleshooting for common and complex issues, diagnostic trouble codes (DTCs) interpretation (OBD-II compliant).

Repair:

Detailed instructions for component removal, installation, and repair for all major vehicle systems.

Overhaul:

Engine and transmission rebuilding procedures, including disassembly, inspection, part replacement, and reassembly.

Specifications:

Torque values, clearances, fluid capacities, pressures, and other critical technical data.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits, including component locations.

Technical Depth

Depth:

Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Tools:

Information on using basic hand tools and diagnostic equipment for troubleshooting.

📊 Manual Specifications

File Format

Format:

Searchability:

Fully searchable text for quick access to information.

Print Quality:

High-resolution, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1:

4.0L (242 cubic inch) Inline-6 OHV

Engine 1 Displacement:

242 cu in / 3956 cc

Engine 1 Bore X Stroke:

3.875 x 3.575 in (98.4 x 90.8 mm)

Engine 1 Compression Ratio:

8.7:1

Engine 1 Horsepower:

185 hp @ 4700 rpm (estimated)

Engine 1 Torque:

220 lb-ft @ 3250 rpm (estimated)

Secondary Engine

Engine 2:

2.5L (150 cubic inch) Inline-4 OHV

Engine 2 Displacement:

150 cu in / 2464 cc

Engine 2 Horsepower:

125 hp @ 4600 rpm (estimated)

Engine 2 Torque:

150 lb-ft @ 3500 rpm (estimated)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Ignition System:

Distributorless Ignition System (DIS) for 4.0L, Distributor ignition for 2.5L

🔧 Transmission

Standard

Transmission Manual:

AX-15 (5-speed Manual) - common with 4.0L

Optional

Transmission Automatic 1:

AW-4 (4-speed Automatic) - common with 4.0L

Transmission Automatic 2:

32RH (3-speed Automatic) - common with 2.5L

Features

Transfer Case Standard:

NP231 Command-Trac (Part-time 2WD/4WD)

Transfer Case Optional:

Selec-Trac (Full-time 4WD option)

Fluid Type

Automatic Transmission Fluid:

Dexron III (or equivalent) for AW-4 and 32RH

Manual Transmission Fluid:

Manual Transmission Fluid (e.g., Mopar Manual Transmission Lubricant or equivalent)

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Length:

165.3 inches (4200 mm)

Width:

70.3 inches (1786 mm)

Height:

63.1 inches (1603 mm)

Ground Clearance:

Approx. 8.7 inches (221 mm) (varies with tire size/suspension)

Weights

Curb Weight:

Approx. 3500-3800 lbs (1588-1724 kg) (varies by configuration)

Gross Vehicle Weight Rating:

Approx. 4750-5000 lbs (2154-2268 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not rated in a comparable format to modern standards, but generally considered robust for its era.

NHTSA Frontal Impact Passenger:

Not rated in a comparable format to modern standards, but generally considered robust for its era.

Active Features

Optional Anti-lock Braking System (ABS) on rear wheels, or 4-wheel ABS on some models.

Passive Features

Airbags:

Driver and passenger airbags.

Seatbelts:

Three-point front seat belts with pretensioners, lap belts in rear.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette stereo, optional CD player. Basic speaker configurations.

Dashboard Features:

Analog gauges for speedometer, tachometer, fuel, temperature, oil pressure. Warning lights for various systems.

Driver Assistance

Cruise Control:

Optional cruise control system.

As mentioned in safety, optional ABS system.

Connectivity

Connectivity Features:

Limited by era; no integrated Bluetooth or advanced connectivity. Primarily for diagnostic port access (OBD-II).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions.

Engine Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Change:

Automatic: 30,000-50,000 miles (48,000-80,000 km) or annually. Manual: As per manual recommendation (typically longer).

Spark Plug Replacement:

4.0L: 100,000 miles (160,000 km) with platinum plugs. 2.5L: Varies by plug type.

Fluid Specifications

Engine Oil Type:

API SN/SP, SAE 10W-30 or 10W-40 for 4.0L. Consult manual for 2.5L.

Engine Oil Capacity:

4.0L: 5 US quarts (4.7 L) with filter. 2.5L: 5 US quarts (4.7 L) with filter.

Coolant Type:

Mopar Antifreeze/Coolant (50/50 mix with distilled water) or equivalent HOAT coolant.

Brake Fluid Type:

DOT 3

Known Issues

Common Problems:

Head gasket issues (4.0L, especially older ones), heater core leaks, exhaust manifold cracks (4.0L), differential leaks, aging suspension bushings, electrical connector corrosion.

Manual Utility For Issues:

Provides diagnostic procedures and repair instructions specifically for these common XJ issues.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep's long-standing reputation for off-road prowess and durability.

Model Evolution

Xj Introduction:

The XJ Cherokee was revolutionary for its time, introducing the unibody construction to SUVs, offering a lighter and more car-like ride than traditional body-on-frame SUVs.

Xj Generation:

This is part of the second generation (1997-2001) of the XJ, which received a significant facelift including a redesigned interior and exterior, new front fascia, and updated powertrain options.

Production

Production Years:

1984-2001 (Globally); 1997-2001 for this specific facelifted generation.

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently praised by off-road publications for its capability and durability, often referred to as one of the most capable factory 4x4s.

Ratings

Resale Value:

The XJ has a strong reputation for holding its value well, particularly well-maintained examples.

Certifications

Manual Quality Standard:

Aligns with industry-standard repair manual specifications, providing factory-level accuracy and detail.