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Mazda 626 MX-6 1997 Repair Service Manual

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$16.99
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This manual covers the 1997 626 (GF/GW Chassis) and MX-6 (GE Chassis). These vehicles are recognized for their focus on driving dynamics, innovative design, and overall value. The 626 offered...
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Mazda 626 MX-6 1997 Repair Service ManualMazda 626 MX-6 1997 Repair Service ManualMazda 626 MX-6 1997 Repair Service ManualMazda 626 MX-6 1997 Repair Service Manual
This manual covers the 1997 626 (GF/GW Chassis) and MX-6 (GE Chassis). These vehicles are recognized for their focus on driving dynamics, innovative design, and overall value. The 626 offered practical sedan and wagon configurations, while the MX-6 provided a sportier coupe experience, often distinguished by unique styling elements. These vehicles were designed to deliver a balanced combination of performance and everyday usability, making them popular choices in their respective market segments during their production period. This comprehensive repair service and workshop manual provides in-depth guidance for maintaining and repairing your 1997 626 or MX-6. It details essential procedures for critical systems including the engine mechanical components, fuel and cooling systems, ignition, drivetrain, suspension, steering, brakes, and electrical systems. The manual includes step-by-step repair instructions, disassembly and assembly guidance, troubleshooting charts, and routine maintenance schedules. Its detailed technical information is structured to assist professional technicians and experienced DIY mechanics in effectively diagnosing and resolving issues, ensuring optimal vehicle performance and longevity.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626 / MX-6
Year:
1997
👋 Introduction
Market Position
Target Audience:
Professional technicians, DIY mechanics with basic electrical and mechanical knowledge
Key Features
Manual Scope:
Covers maintenance, repair, and diagnostics, mirroring factory service and owner's manuals
Learning Curve:
Designed to teach factory-trained technician knowledge through step-by-step guidance
Value Proposition
Benefits:
Enables owners to make informed decisions about maintenance and repairs, empowering self-sufficiency
📋 Manual Details
Coverage Areas
Coverage Area 1:
Mazda 626 (GF/GW Chassis) and Mazda MX-6 (GE Chassis)
Page Count
Estimated Page Count:
High (typical factory service manual range: 1000-2500 pages, not explicitly stated in provided info)
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered 1:
Engine Mechanical (including timing belt, valves, pistons, crankshaft)
Systems Covered 2:
Fuel System (injection, fuel pump, injectors)
Systems Covered 3:
Cooling System (radiator, thermostat, water pump, fan)
Systems Covered 4:
Ignition System (spark plugs, coils, ignition control)
Systems Covered 5:
Exhaust System (catalytic converter, mufflers, pipes)
Systems Covered 6:
Drivetrain (transaxle, differential, axles)
Systems Covered 7:
Suspension (front and rear, struts, control arms, bushings)
Systems Covered 8:
Steering System (power steering, tie rods, steering rack)
Systems Covered 9:
Brake System (discs, calipers, master cylinder, ABS if equipped)
Systems Covered 10:
Electrical System (wiring diagrams, battery, alternator, starter, fuses, relays)
Systems Covered 11:
HVAC System (heating, ventilation, air conditioning)
Systems Covered 12:
Body and Interior (trim, seats, doors, glass, panels)
Procedures Included
Procedures Included 1:
Step-by-step repair procedures
Procedures Included 2:
Disassembly and assembly instructions
Procedures Included 3:
Troubleshooting guides and diagnostic procedures
Procedures Included 4:
Maintenance and routine servicing
Procedures Included 5:
Cleaning and lubrication procedures
Procedures Included 6:
Component testing and adjustment
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format Spec:
PDF
Print Quality
Print Quality:
Full Printable
Zoom Functionality
Zoom In Out:
YES
Delivery Method
Delivery:
Instant Download
Software Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine Mazda 626
Engine Code Mazda 626 Fs:
FS-DE (2.0L DOHC 16V Inline-4)
Horsepower Mazda 626 Fs:
Approximately 120-130 hp (varies by market and specific tuning)
Torque Mazda 626 Fs:
Approximately 125-130 lb-ft (varies by market and specific tuning)
Primary Engine Mx6
Engine Code Mx6 Kl:
KL-DE (2.5L DOHC 24V V6)
Horsepower Mx6 Kl:
Approximately 160-170 hp (varies by market and specific tuning)
Torque Mx6 Kl:
Approximately 150-160 lb-ft (varies by market and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
Ignition System Type:
Distributorless Ignition System (DIS) or Distributor-based ignition
🔧 Transmission
Standard Transmission Mazda 626
Standard Transmission Type Mazda 626:
5-speed Manual Transaxle
Optional Transmission Mazda 626
Optional Transmission Type Mazda 626:
4-speed Automatic Transaxle
Standard Transmission Mx6
Standard Transmission Type Mx6:
5-speed Manual Transaxle
Optional Transmission Mx6
Optional Transmission Type Mx6:
4-speed Automatic Transaxle (with Sport Mode)
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for exact spec)
Automatic Transmission Fluid Type:
Mazda ATF MV (or equivalent Dexron-III/Mercon)
📐 Dimensions
Exterior Mazda 626 Gw
Wheelbase Mazda 626 Gw:
Approx. 104.5 inches (2655 mm)
Exterior Mx6 Ge
Wheelbase Mx6 Ge:
Approx. 104.5 inches (2655 mm)
Weights
Curb Weight Range:
Approx. 2900-3300 lbs (1315-1497 kg), depending on engine and trim
Wheel Tire Specs
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Typical Tire Size Mazda 626:
P195/60R15, P205/55R15
Typical Tire Size Mx6:
P205/55R15, P215/50R16 (on higher trims)
🛡️ Safety Features
Passive Features
Airbags:
Driver and Passenger Airbags (standard on most trims)
Seatbelts:
Three-point front and rear seatbelts
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on many models
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo, optional CD player. Speaker configurations varied by trim.
Climate Control:
Manual climate control, optional automatic climate control on some higher trims.
🔧 Maintenance
Service Intervals Engine Oil
Engine Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months (refer to manual for specific engine and oil type)
Engine Oil Type Specification:
API SG or SH, SAE 5W-30 or 10W-30 (consult manual for exact viscosity)
Service Intervals Timing Belt
Timing Belt Replacement Interval:
Recommended every 60,000 - 90,000 miles or 5-7 years (critical for FS and KL engines)
Service Intervals Transmission Fluid
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (depending on usage and fluid type)
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant (e.g., Mazda FL22 or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue 1 Engine:
Timing belt failure (if not replaced on schedule), leading to catastrophic engine damage.
Common Issue 2 Engine:
Oil leaks from valve cover gasket, oil pan gasket, or front/rear main seals.
Common Issue 3 Suspension:
Worn suspension bushings leading to clunking noises and poor handling.
Common Issue 4 Electrical:
Power window regulators, door lock actuators, and alternator failures.
Common Issue 5 HVAC:
HVAC blower motor resistor failure, A/C compressor issues.
📚 Vehicle History
Brand Heritage
Mazda Brand Focus:
Known for sporty driving dynamics, innovative design, and value
Model Evolution
Generation Designation:
Mazda 626 (GF/GW, 1992-1997), Mazda MX-6 (GE, 1992-1997)
Styling Note:
MX-6 featured a distinct coupe body style, often with a glass roof panel option, while the 626 was available as a sedan and wagon.
Production
Production Period:
1992-1997 for this generation
🏆 Awards & Recognition
Recognitions
Competitive Standing:
The 626 and MX-6 were strong contenders in the compact/mid-size sedan and sports coupe segments of their era, often praised for handling and value.
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