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1997 Mercedes E320 Service Repair Manual 97

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E320 Year: 1997 Generation Chassis Code: W210 Codes Engine Code Primary: M104.992 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, Mercedes-Benz...
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类型: Car
厂商:
斯库: 542928
1997 Mercedes E320 Service Repair Manual 97
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E320
Year:
1997
Generation
Chassis Code:
W210
Codes
Engine Code Primary:
M104.992
👋 Introduction
Market Position
Target Audience:
Professional mechanics, DIY enthusiasts, Mercedes-Benz owners.
Competitive Analysis
Advantage Over Paper:
Cost-effective alternative to expensive factory paper manuals, on-demand printing of necessary pages.
Key Features
Content Organization:
Divided into over 75 separate PDF sections for easy navigation and targeted access.
Usability:
Enables owners to understand repairs, avoid overcharging, and perform minor tasks themselves.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Complete coverage
Engine Management:
Complete coverage
Transmission Mechanical:
Complete coverage
Transmission Electronic:
Complete coverage
Drivetrain:
Complete coverage
Suspension:
Complete coverage
Steering:
Complete coverage
Brakes:
Complete coverage
Electrical System:
Complete coverage
Body And Chassis:
Complete coverage
HVAC:
Complete coverage
Interior Trim:
Complete coverage
Diagnostics:
Comprehensive
Page Count
Estimated Total Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Print Capability:
Printable pages
Software Requirement:
Adobe Acrobat Reader
Compatibility
Operating Systems:
Windows, Mac
📖 Manual Coverage
Systems Covered
Engine System Details:
Engine teardown, assembly, timing, lubrication, cooling, fuel injection (Bosch Motronic M2.8.3), ignition, emissions controls, diagnostics, specifications.
Transmission System Details:
Automatic transmission (5G-TRONIC 722.6) overhaul, diagnostics, fluid service, electronic control unit (TCU) information.
Drivetrain System Details:
Front and rear axle components, driveshafts, universal joints, differential service.
Suspension System Details:
Front and rear suspension components, struts, shock absorbers, control arms, springs, bushings, alignment procedures, specifications.
Steering System Details:
Power steering system, steering gear, linkage, pump, fluid specifications, troubleshooting.
Brake System Details:
Front and rear disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, service procedures.
Electrical System Details:
Complete wiring diagrams, starter, alternator, battery service, lighting, fuses, relays, body control modules (BCM), comfort systems (e.g., power windows, seats).
Body And Chassis Details:
Body panel removal/installation, door mechanisms, exterior trim, interior components, chassis lubrication, rust prevention.
HVAC System Details:
Air conditioning system, heating system, climate control unit operation and service, refrigerant specifications.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacements.
Repair Procedures:
Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper service, electrical component troubleshooting and replacement, body panel repairs.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Wiring Schematics:
Detailed wiring diagrams for all major vehicle systems.
Part Layouts:
Exploded views of components for easy identification and assembly/disassembly.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complex component overhaul and diagnostics)
Diagnostic Tools References:
References to specialized Mercedes-Benz diagnostic tools and procedures where applicable.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, clear text and images
Print Quality
Print Clarity:
Designed for clear printing of individual pages
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Simulation:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.2L Inline 6-Cylinder
Engine Family:
M104
Performance
Horsepower Est:
228 hp @ 5,500 rpm
Torque Est:
232 lb-ft @ 3,750 rpm
Fuel System
Fuel Injection Type:
Bosch Motronic M2.8.3 Electronic Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS)
Emission Controls:
Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection System.
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (5G-TRONIC)
Transmission Model:
722.6
Features
Transmission Control:
Electronic Control Unit (TCU)
Shift Modes:
Comfort (C) and Sport (S) modes.
📐 Dimensions
Exterior
Length:
189.9 inches
Width:
70.2 inches
Height:
56.7 inches
Weights
Curb Weight Est:
3,673 lbs
Gross Vehicle Weight Rating Est:
4,762 lbs
🛡️ Safety Features
Ratings
NHTSA Driver Frontal Est:
5-Star (where applicable for the era)
NHTSA Passenger Frontal Est:
5-Star (where applicable for the era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Acceleration Slip Regulation (ASR)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point inertia-reel seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Original systems typically featured AM/FM radio, cassette player, and optional CD changer. Basic digital display for climate and radio.
Driver Assistance
Driver Assistance Features:
ABS, ASR, Cruise Control.
Connectivity
Connectivity Options:
Limited by era; often required aftermarket solutions for auxiliary inputs or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles, or annually, depending on driving conditions (refer to manual for specifics).
Transmission Fluid Interval:
Recommended at 30,000-40,000 miles for optimal performance and longevity of the 722.6 transmission.
Coolant Flush Interval:
Every 2-3 years or 30,000-40,000 miles.
Fluid Specifications
Engine Oil Specification:
MB 229.1 or 229.3 approved synthetic oil (e.g., 5W-40 or 10W-40 depending on climate).
Transmission Fluid Specification:
MB 236.10 or MB 236.12 approved ATF (Automatic Transmission Fluid) for 722.6 transmission.
Coolant Specification:
Mercedes-Benz approved Antifreeze/Coolant (e.g., G48).
Brake Fluid Specification:
DOT 4.
Known Issues
Common Issues Engine:
Head gasket leaks (less common on M104 than M111), oil leaks from valve cover gasket, MAF sensor failures, OVP relay failures.
Common Issues Transmission:
Conductor plate failure in the 722.6 transmission leading to shift issues or no gear engagement; K1 clutch wear.
Common Issues Suspension:
Worn ball joints, control arm bushings, sagging front springs.
Common Issues Electrical:
Window regulator failures, HVAC blower motor resistor failures, climate control panel issues, ABS wheel speed sensor failures.
Common Issues Body:
Corrosion in rear wheel well areas and around sunroof.
📚 Vehicle History
Brand Heritage
Brand Focus:
Luxury, engineering, safety, and performance.
Model Evolution
W210 Generation:
The W210 E-Class marked a significant redesign with more rounded styling compared to its predecessor, the W124.
Production
Production Years For W210 E320:
1996-2002 (US Market availability for 1997 model year)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The W210 E-Class was generally well-received for its comfort, safety, and build quality, continuing Mercedes-Benz's reputation in the executive sedan segment.
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