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1997 Mitsubishi Galant Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Codes Chassis Code: E33A, E35A, E38A, E39A (North America), E5x, E6x, E7x, E8x (Global) Engine Codes: 4G63 (2.0L SOHC/DOHC), 4G63T...
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斯库: 178310
1997 Mitsubishi Galant Workshop Service Repair Manual1997 Mitsubishi Galant Workshop Service Repair Manual1997 Mitsubishi Galant Workshop Service Repair Manual1997 Mitsubishi Galant Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Codes
Chassis Code:
E33A, E35A, E38A, E39A (North America), E5x, E6x, E7x, E8x (Global)
Engine Codes:
4G63 (2.0L SOHC/DOHC), 4G63T (2.0L DOHC Turbo), 6A12 (2.0L V6 MIVEC), 6A13 (2.5L V6)
👋 Introduction
Market Position
Positioning:
The 1997 Mitsubishi Galant was a key player in the mid-size sedan segment, known for its comfortable ride and available performance-oriented models.
Competitive Analysis
Competitors:
Competed against vehicles like the Honda Accord, Toyota Camry, Nissan Altima, and Ford Contour.
Key Features
Styling:
The 1997 model year was part of the eighth generation (E3x/E5x) which featured a more rounded, aerodynamic design compared to its predecessors.
Powertrain Options:
Offered a range of engines including efficient 2.0L inline-fours, potent 2.0L turbocharged and V6 options.
All Wheel Drive:
Available All-Wheel Drive (AWD) on certain trims, enhancing traction and handling.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair procedures for the 1997 Mitsubishi Galant.
Page Count
Pages:
Est. 1500-2000+ pages (typical for a full factory manual set)
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication, cooling system.
Engine Management:
Fuel injection, ignition system, engine control unit (ECU), emissions control, sensors, actuators.
Transmission:
Manual and automatic transmission overhaul, diagnostics, maintenance, torque converter, clutch.
Drivetrain:
Front-wheel drive, all-wheel drive (if applicable), axles, CV joints, differential.
Brakes:
Front and rear brake systems (disc/drum), ABS diagnostics, hydraulic components, parking brake.
Steering:
Power steering system, steering rack, tie rods, steering column, column lock.
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power windows, mirrors, locks.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, controls.
Body And Interior:
Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags.
Safety Systems:
Airbag system diagnostics and replacement procedures, seatbelt mechanisms.
Suspension
Suspension Front:
MacPherson struts, control arms, anti-roll bar, steering knuckle, wheel bearings.
Suspension Rear:
Multi-link, trailing arms, shock absorbers, springs, wheel alignment specifications.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt replacements.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting.
Repair:
Step-by-step repair procedures for all major components and systems.
Overhaul:
Detailed instructions for engine and transmission overhauls.
Calibration:
Wheel alignment, headlight aiming, throttle body synchronization (if applicable).
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds.
Accuracy:
Factory-level accuracy and detail, essential for professional technicians and advanced DIYers.
Illustrations:
Detailed illustrations, diagrams, exploded views, and wiring schematics.
📊 Manual Specifications
File Format
File Type:
PDF (typically, for digital versions)
Searchable:
Yes (if OCR-processed PDF)
Print Quality
Resolution:
High resolution for clear diagrams and text (for printed or high-quality PDF)
Binding Type
Binding:
Comb-bound, spiral-bound, or perfect-bound (for printed manuals)
Paper Type
Paper Quality:
Durable, often gloss or semi-gloss paper to withstand workshop use.
⚙️ Engine Specifications
Primary Engine
2.0L Sohc:
4G63 (non-turbo), 135 hp @ 6000 rpm, 137 lb-ft @ 4500 rpm (approximate)
2.0L DOHc:
4G63 (non-turbo), 145-150 hp @ 6000 rpm, 140-145 lb-ft @ 4500 rpm (approximate)
2.0L DOHc Turbo:
4G63T (e.g., GSX/GSR trims), 210 hp @ 6000 rpm, 205 lb-ft @ 3000 rpm (approximate)
2.5L V6:
6A13, 160-170 hp @ 6000 rpm, 173-180 lb-ft @ 4500 rpm (approximate)
Performance
Compression Ratio:
Varies by engine, typically 8.5:1 to 10.0:1
Bore X Stroke:
Varies by engine, e.g., 4G63: 85.0 mm x 88.0 mm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5-5.0 quarts (4.3-4.7 liters) with filter, depending on engine.
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 recommended (refer to manual for exact specs).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
🔧 Transmission
Standard
Transmission Manual:
5-speed manual transmission (FWD/AWD variants).
Optional
Transmission Automatic:
4-speed automatic transmission (FWD/AWD variants).
Features
Automatic Transmission Modes:
Some models may feature sport or economy modes.
Fluid Specifications
Automatic Transmission Fluid Type:
Mitsubishi DiaQueen ATF-SP II M or equivalent.
Manual Transmission Fluid Type:
API GL-4 gear oil, SAE 75W-90 recommended.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2650 mm)
Length:
Approx. 183.7 inches (4665 mm)
Width:
Approx. 69.3 inches (1760 mm)
Height:
Approx. 55.1 inches (1400 mm)
Weights
Curb Weight:
Varies by trim and drivetrain, typically 3000-3500 lbs (1360-1590 kg).
Gross Vehicle Weight Rating:
Refer to vehicle placard.
Other
Wheel Bolt Pattern:
5x114.3 mm
Tire Size Standard:
Commonly 195/65R15 or 205/55R16, varies by trim.
Wheel Size:
15-inch or 16-inch alloy or steel wheels.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not readily available for this model year, but generally considered safe for its era.
IIHS Crash Tests:
Not readily available for this model year.
Active Features
ABS:
Anti-lock Braking System (ABS) available on many trims.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, optional CD player. Basic speaker systems.
Climate Control:
Manual or automatic climate control systems available, depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Remote Keyless Entry:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months, whichever comes first. Consult manual for specific engine/oil type.
Transmission Fluid Change Interval:
Automatic: Every 30,000 - 50,000 miles (48,000 - 80,000 km). Manual: Inspect periodically, change as needed.
Coolant Change Interval:
Every 2 years or 30,000 miles (48,000 km).
Spark Plug Replacement:
Varies by plug type (copper, platinum, iridium), typically 30,000 - 100,000 miles.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Dexron II or equivalent ATF.
Known Issues
Engine Oil Leaks:
Valve cover gasket and oil pan gasket leaks can occur with age.
Automatic Transmission Harsh Shifting:
Can sometimes develop harsh shifting, often related to fluid condition or solenoids.
Suspension Components:
Worn control arm bushings, sway bar links, and strut mounts are common due to mileage and wear.
Exhaust Manifold Cracks:
On some 4G63 engines, exhaust manifold cracks can occur.
Heater Core Leaks:
Heater core can sometimes develop leaks, leading to coolant loss and fogged windows.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in automotive manufacturing, known for its engineering prowess, particularly in turbocharged and all-wheel-drive technology.
Model Evolution
Generation:
The 1997 model year belongs to the eighth generation (1991-1999 globally, with facelifts), characterized by its distinctive styling and improved aerodynamics.
Facelifts:
The eighth generation received a significant facelift around 1994-1995, bringing updated styling.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1997 model are not prominently documented, the Galant generation was generally well-regarded for its styling and value proposition in the mid-size segment.
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