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1997 Mitsubishi Galant Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Codes Chassis Code: E39A (primarily, though variations exist across generations) Platform: Mitsubishi E-Platform (shared with models like the Eclipse and...
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1997 Mitsubishi Galant Service Repair Manual1997 Mitsubishi Galant Service Repair Manual1997 Mitsubishi Galant Service Repair Manual1997 Mitsubishi Galant Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Codes
Chassis Code:
E39A (primarily, though variations exist across generations)
Platform:
Mitsubishi E-Platform (shared with models like the Eclipse and 3000GT in various forms)
👋 Introduction
Market Position
Segment:
Compact/Mid-size Sedan
Target Audience:
Families, commuters seeking reliable and well-equipped transportation, performance enthusiasts (especially with the 4G63 turbo variants).
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Contour, Chevrolet Lumina.
Key Features
Features:
Sporty styling (especially the GSX and GT models), available all-wheel drive, powerful engine options (4G63), good value for money, strong aftermarket support.
📋 Manual Details
Coverage Areas
Coverage:
All models and all engine types for the 1997 model year
Page Count
Pages:
Likely in the range of 1000-1500+ pages for a complete factory service manual, though not explicitly stated in provided info. Original factory manuals are typically extensive.
Manual Type
Type:
Original Factory Service & Repair Manual
Language
Language:
English
Format
Format:
Original Factory Publication (likely printed, often reproduced in PDF for digital sales)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, specifications, maintenance for all engine variants including 4G63, 4G64, and potentially V6 6G72.
Transmission:
Manual and automatic transmission repair, overhaul, diagnostics, fluid specifications, and procedures.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) system service, including differential, axles, and driveshafts.
Brakes:
Hydraulic system diagnosis, repair, component replacement (master cylinder, calipers, lines, ABS system), and bleeding procedures.
Suspension:
Front and rear suspension component identification, removal, installation, alignment specifications, and shock/strut replacement.
Steering:
Power steering system diagnosis, repair, fluid specifications, rack and pinion service.
Electrical:
Full wiring diagrams, fuse/relay locations, component testing, diagnosis of starting, charging, lighting, and accessory systems.
HVAC:
Air conditioning system diagnosis, refrigerant handling, component replacement, heater core service, and blower motor.
Body:
Panel removal/installation, door mechanisms, glass replacement, interior trim, and body repair guidelines.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil change procedures, filter replacements, spark plug replacement, belt tensioning.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, OBD-I and OBD-II diagnostic trouble codes (DTCs) and their meanings.
Repair:
Detailed step-by-step instructions for engine, transmission, brake, suspension, electrical, and other system repairs.
Overhaul:
Complete engine and transmission rebuild procedures, including torque specifications and clearance measurements.
Adjustment:
Valve adjustments, clutch adjustment, parking brake adjustment, idle speed adjustments.
Special Instructions:
Guidance on special tools, procedures for sensitive components, and safety precautions.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (if digital) with searchable text and high-resolution diagrams. Original may be bound paper.
Print Quality
Quality:
Original factory publications are typically high quality with clear text and precise diagrams. Digital reproductions aim to match this fidelity.
Binding Type
Binding:
If printed: Perfect bound or spiral bound for lay-flat use. If digital: PDF.
Paper Type
Paper:
Originals likely printed on durable, semi-gloss paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.4L SOHC 16-valve Inline-4 (4G64)
Engine 1 Displacement:
2351 cc
Engine 1 Bore X Stroke:
86.5 mm x 100.0 mm
Engine 1 Compression Ratio:
8.5:1
Engine 1 Horsepower:
Approx. 141 hp @ 5500 rpm
Engine 1 Torque:
Approx. 150 lb-ft @ 4000 rpm
Secondary Engine
Engine 2 Name:
2.0L DOHC 16-valve Turbocharged Inline-4 (4G63)
Engine 2 Displacement:
1997 cc
Engine 2 Bore X Stroke:
85.0 mm x 88.0 mm
Engine 2 Compression Ratio:
8.5:1
Engine 2 Horsepower:
Approx. 215-218 hp @ 6000 rpm (GSX model)
Engine 2 Torque:
Approx. 203 lb-ft @ 3000 rpm (GSX model)
Tertiary Engine
Engine 3 Name:
3.0L SOHC 24-valve V6 (6G72)
Engine 3 Displacement:
2972 cc
Engine 3 Bore X Stroke:
86.0 mm x 86.0 mm
Engine 3 Compression Ratio:
9.0:1
Engine 3 Horsepower:
Approx. 160-165 hp @ 5500 rpm
Engine 3 Torque:
Approx. 185-190 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI) for all engines.
Fuel Type:
Unleaded gasoline. Premium unleaded recommended for 4G63 Turbo and potentially optimal for V6.
🔧 Transmission
Standard
Transmission Standard:
5-speed manual transmission (on many models).
Optional
Transmission Optional:
4-speed automatic transmission (INVECS-II on some models).
Features
AWD System:
Active All-Wheel Drive (AWD) available on GSX models, featuring a viscous coupling center differential and optional electronically controlled rear differential.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 gear oil (specifics vary, consult manual).
Automatic Transmission Fluid:
Mitsubishi DiaQueen SP-III ATF or equivalent DEXRON-III compatible fluid.
📐 Dimensions
Exterior
Length:
Approx. 184.1 inches (4675 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 54.7 inches (1390 mm)
Wheelbase:
Approx. 104.7 inches (2660 mm)
Weights
Curb Weight:
Ranges from approx. 3000 lbs (1360 kg) for base models to 3300+ lbs (1500+ kg) for AWD GSX models.
Gross Vehicle Weight Rating:
Varies by model, typically around 4000-4300 lbs.
Cargo
Trunk Capacity:
Approx. 14.5 cu ft (noting potential variations).
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
NHTSA ratings from this era are less standardized, but generally considered fair to good for its class. Specific data may vary by test and year.
Active Features
ABS:
Anti-lock Braking System (ABS) available, often standard on higher trims or optional.
Traction Control:
Traction control system (TCL) was optional or standard on performance models like the GSX.
Passive Features
Airbags:
Driver and passenger front airbags were standard for this model year.
Seatbelts:
Three-point front and rear seatbelts, driver's side pretensioner.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard on most models, electronic cruise control system.
Connectivity
Diagnostics Interface:
OBD-I port for earlier diagnostics, transitioning to OBD-II for later production models within this generation. The manual will cover the specific diagnostic protocols.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes (e.g., every 3,000 miles).
Engine Oil Filter:
Replace at every oil change.
Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed (typically every 15,000-30,000 miles).
Spark Plugs:
Replace at 30,000-60,000 miles, depending on type (e.g., platinum).
Timing Belt:
Critical for 4G63/4G64 engines. Replace every 60,000 miles (96,000 km) or 4 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API SG, SH, or SJ; SAE 5W-30 viscosity recommended. Check manual for specific requirements based on climate.
Coolant:
Ethylene glycol-based coolant mixed with distilled water (50/50 ratio). Consult manual for specific Mopar or Mitsubishi approved coolant type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mitsubishi PSF or DEXRON-II/III ATF.
Known Issues
Engine Mounts:
Worn engine and transmission mounts can lead to excessive vibration and noise, especially under load.
Timing Belt Tensioner:
Tensioner failure can lead to skipped timing or belt breakage. Regular replacement is crucial.
Cv Axles:
Cracked or worn CV axle boots can lead to joint failure, causing clicking noises during turns.
Automatic Transmission Harsh Shifting:
Can occur due to low fluid, worn solenoids, or internal wear. The INVECS-II transmission management can be sensitive.
Rust And Corrosion:
Common in older vehicles, particularly in areas exposed to road salt. Check wheel wells, rocker panels, and chassis.
HVAC Blower Motor:
Blower motor resistor failure or motor burnout can lead to loss of fan speeds or no fan operation.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history of engineering, starting with shipbuilding and expanding into automotive manufacturing with a focus on robust and technologically advanced vehicles.
Model Evolution
Generation:
The 1997 Galant belongs to the sixth generation (1994-1998) of the Galant, a significant redesign that moved it to a more modern platform. It was offered in various trims like DE, ES, LS, GS, and the performance-oriented GSX AWD.
Production
Manufacturing Location:
Primarily manufactured in Japan, but also had assembly plants in the United States (Normal, Illinois) for the North American market.
Production Years:
The Galant nameplate has been used by Mitsubishi since 1969. The sixth generation ran from 1994 to 1998.
🏆 Awards & Recognition
Recognitions
Awards History:
While specific awards for the 1997 model year might be difficult to pinpoint without extensive historical data, the Galant line was generally well-regarded for its styling, value, and for performance-oriented trims like the GSX, its handling and power. It often appeared on 'best of' lists for its segment in the mid-to-late 90s.
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