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Mitsubishi Galant 1997 Service Repair Manual

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The Mitsubishi Galant, produced for the 1997 model year, is a mid-size sedan recognized for its stylish cab-forward design and sporty handling, offering a compelling balance of performance and value....
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Mitsubishi Galant 1997 Service Repair Manual
The Mitsubishi Galant, produced for the 1997 model year, is a mid-size sedan recognized for its stylish cab-forward design and sporty handling, offering a compelling balance of performance and value. It competed effectively against segment leaders like the Honda Accord and Toyota Camry, with available engine options including the 2.4L 4G63 four-cylinder and the more powerful 3.0L 6G72 V6. This generation, part of the sixth generation platform (E30/E50/E60/E70/E80), was assembled in various global locations, including North America, and built upon Mitsubishi's reputation for engineering quality. This comprehensive factory service manual provides detailed guidance for the maintenance and repair of the 1997 Mitsubishi Galant, primarily for the North American market. It covers all major systems, including engine variants, manual and automatic transmissions, brakes, suspension, steering, and the complete electrical system. The manual offers in-depth procedures for scheduled maintenance, component repair, diagnostics, and includes essential technical specifications, torque values, and wiring diagrams. Its extensive coverage is designed to assist owners, technicians, and mechanics in ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Codes
Platform Code:
E30 (North America), E50/E60/E70/E80 (Global)
Generation Code:
Sixth Generation (1993-1998)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, competitive with Honda Accord, Toyota Camry, Ford Taurus.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina.
Key Features
Design Philosophy:
Known for stylish 'cab-forward' design, sporty handling, and available V6 engines.
Value Proposition:
Offered a good balance of performance, comfort, and value for its class.
📋 Manual Details
Coverage Areas
Regions Covered:
North America (primarily, but factory manual principles apply globally)
Page Count
Total Pages:
Estimated 1500-2000+ pages (typical for complete factory manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Likely PDF (digital) or bound printed document
📖 Manual Coverage
Systems Covered
Engine:
All engine variants (4G63, 6G72, 6A12, 6A13 - depending on market/trim)
Transmission:
Manual (5-speed) and Automatic (4-speed) transmissions
Brakes:
Front and Rear Brake Systems (Disc/Drum, ABS variations)
Suspension Steering:
Front and Rear Suspension, Power Steering System
Electrical:
Complete Electrical System, Wiring Diagrams, Lighting, Instruments, Accessories
Body Chassis:
Body Panels, Doors, Interior Trim, Chassis Components, Exhaust System
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Fuel System:
Fuel tank, pump, lines, injectors, fuel pressure regulator
Cooling System:
Radiator, water pump, thermostat, hoses, fan
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes
Safety Restraints:
Airbags (if equipped), Seatbelts
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Repair:
Engine overhaul, transmission overhaul, brake component replacement, suspension repair
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC interpretation
Troubleshooting:
Component testing, circuit tracing, diagnostic flowcharts
Specifications:
Torque specifications, clearances, tolerances, fluid capacities
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all systems
Technical Depth
Depth:
Comprehensive factory-level detail for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
Digital Format Details:
Likely searchable PDF with high-resolution diagrams. If printed, professional bind.
Print Quality
Print Quality Details:
Typically black and white with clear, sharp diagrams and text. High-quality printing for durability.
Binding Type
Binding Type Details:
If printed: Perfect binding, comb binding, or hardbound for durability in a workshop environment.
Paper Type
Paper Type Details:
If printed: Durable, thick paper stock to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code North America:
4G63 (2.4L SOHC I4), 6G72 (3.0L SOHC V6)
Engine Code Global Variations:
6A12 (2.0L V6 MIVEC), 6A13 (2.5L V6 MIVEC) - depending on market
Performance
2.4L I4 Horsepower:
Approx. 135-140 hp
2.4L I4 Torque:
Approx. 145-150 lb-ft
3.0L V6 Horsepower:
Approx. 170-175 hp
3.0L V6 Torque:
Approx. 185-190 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type Recommended:
Unleaded gasoline (87 octane or higher)
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (F5M33/F5M32)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (F4A22/F4A23)
Features
Automatic Transmission Features:
Electronically controlled with Lock-up Torque Converter
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 gear oil
Automatic Transmission Fluid Type:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 185.6 inches (4715 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 55.5 inches (1410 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight Est:
3100 - 3400 lbs (1400 - 1550 kg), depending on engine and trim
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Driver: 4-star, Passenger: 4-star (1997 model year)
NHTSA Side Impact:
Front Driver: 3-star, Front Passenger: 3-star (1997 model year)
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and Passenger front airbags standard on most trims.
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player.
Speaker Configuration:
Typically 4 or 6 speaker configuration.
Driver Assistance
Cruise Control:
Standard on higher trims, optional on base models.
Connectivity
Connectivity Features:
Limited to factory radio connections; no modern Bluetooth or USB integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (or 7,500 miles with synthetic oil).
Engine Air Filter:
Replace every 30,000 miles or as needed based on driving conditions.
Spark Plugs:
Replace every 60,000 miles (Platinum-tipped) or 30,000 miles (standard).
Timing Belt:
Replace every 60,000 miles (critical for 4G63 engine to prevent catastrophic failure).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Timing belt failure (if not replaced on schedule), minor oil leaks, ignition coil issues.
Common Problems Suspension:
Worn sway bar links, control arm bushings, and ball joints.
Common Problems Electrical:
Window regulator failures, intermittent dashboard warning lights, alternator issues.
Common Problems HVAC:
Blend door actuator failure, refrigerant leaks (less common).
Fluid Capacities
Engine Oil Capacity 4Cyl:
Approx. 4.5 quarts (4.3 L) with filter
Engine Oil Capacity V6:
Approx. 4.7 quarts (4.4 L) with filter
Coolant Capacity:
Approx. 7.1 quarts (6.7 L)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Mitsubishi Motors, Japan.
Model Evolution
Generation Overview:
The sixth generation Galant represented a significant redesign, moving to a more global platform and introducing a bolder styling direction.
Production
Production Years Global:
1993-1998 (Sixth Generation)
Assembly Locations:
Various plants worldwide, including North America (e.g., Illinois, USA) and Japan.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Galant (particularly V6 models) was a frequent contender or recipient of Car and Driver's '10Best' lists in the late 1980s and early 1990s, establishing its reputation.
Consumer Reports Ratings:
Varies by year and specific model, often rated average to above average for reliability in its class.
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