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Mitsubishi Galant 1997 Workshop Service Manual for Repair

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Generation Code: E30, E50/E70/E80 (8th Generation) Chassis Codes Covered: E53A, E55A, E75A, E77A, E77S, E85A 👋 Introduction Market Position Market...
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类型: Car
厂商:
斯库: 149063
Mitsubishi Galant 1997 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Generation Code:
E30, E50/E70/E80 (8th Generation)
Chassis Codes Covered:
E53A, E55A, E75A, E77A, E77S, E85A
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, competing in a popular and competitive segment against models like the Toyota Camry, Honda Accord, Ford Taurus, and Nissan Maxima.
Competitive Analysis
Competitive Advantages:
Often praised for its distinctive styling, comfortable ride, available V6 engines, and a focus on providing a good value proposition. The 8th generation introduced more refined styling and improved handling.
Key Features
Key Selling Points 1997:
Available AWD (4WD) on certain trims, powerful V6 engine options, sporty handling characteristics for its class, spacious interior, solid build quality.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
Over 2000 pages
📖 Manual Coverage
Systems Covered
Powertrain Engine:
Engine mechanical (4G63, 4G64, 6A12, 6A13), fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control systems (ECU, sensors, actuators), emissions control.
Powertrain Transmission:
Manual transmission (W5MG1, KM132), Automatic transmission (F4A222, V4A51), transaxle components, clutch system, driveshafts, differentials.
Chassis Suspension Steering:
Front suspension (MacPherson struts), Rear suspension (Multi-link), steering system (power steering, components), wheel alignment specifications.
Chassis Brakes:
Front disc brakes, rear disc brakes (some models), anti-lock braking system (ABS), brake system components, hydraulic circuits, parking brake.
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), instrumentation, wiring diagrams, fuses and relays, power windows, power door locks, mirrors, wipers, horn.
Body Interior:
Body construction, exterior panels, doors, hood, trunk, bumpers, glass, interior trim, seats, dashboard, climate control system (HVAC), audio system.
Procedures Included
Maintenance:
Routine inspections, oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, coolant flush, brake fluid replacement, transmission fluid service.
Repair Overhaul:
Engine disassembly and reassembly, cylinder head service, piston and connecting rod service, crankshaft service, transmission overhaul, clutch replacement, brake caliper overhaul, suspension component replacement, steering rack replacement.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs) for engine and ABS, common symptoms and their causes, step-by-step diagnostic procedures, troubleshooting electrical circuits, fuel system diagnostics, ignition system diagnostics.
Technical Depth
Depth Level:
Comprehensive, covering everything from routine maintenance and adjustments to complete engine and transmission rebuilds, detailed electrical troubleshooting with wiring diagrams, and body repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable text within the PDF for easy keyword navigation.
Print Quality
Print Quality:
High-resolution scans suitable for printing clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF format, no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF format, no physical paper type)
⚙️ Engine Specifications
Primary Engine Variants
Engine Options:
2.4L 4-cylinder (4G64), 3.0L V6 (6G72 - some markets, potentially later models), 2.5L V6 (6A13 - common in Japanese/export markets), 2.0L 4-cylinder (4G63 - base models).
Performance 4G64
4G64 Displacement:
2.4 Liters (2351 cc)
4G64 Horsepower:
Approx. 130-140 hp @ 5500 rpm (depending on exact spec)
4G64 Torque:
Approx. 140-150 lb-ft @ 3000-4000 rpm (depending on exact spec)
Performance 6A13
6A13 Displacement:
2.5 Liters (2498 cc)
6A13 Horsepower:
Approx. 170-175 hp @ 5700-6000 rpm
6A13 Torque:
Approx. 170-175 lb-ft @ 4500-5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-port injection (MPI).
Ignition System
Ignition Type:
Distributor-based ignition system or distributorless ignition system (DIS) with coil-on-plug or coil packs, depending on engine variant.
Cooling System
Cooling Type:
Pressurized liquid cooling system with thermostat, radiator, fan, and coolant reservoir.
Lubrication System
Oil Type Recommendation:
API SG or SH, SAE 10W-30 or 5W-30 for most conditions. Refer to manual for specific temperature ranges.
Engine Codes By Type
4 Cylinder Engine Codes:
4G63, 4G64
V6 Engine Codes:
6A12, 6A13, 6G72 (less common for this specific year/market combination).
🔧 Transmission
Standard Transmission
Manual Transmission Standard:
5-speed manual transmission (e.g., KM132).
Optional Transmission
Automatic Transmission Optional:
4-speed automatic transmission (e.g., F4A222, V4A51).
Transmission Features
Transmission Fluid Type Auto:
MITSUBISHI DIA QUEEN ATF-J2 or equivalent.
Transmission Fluid Type Manual:
GL-4 gear oil (SAE 75W-90 recommended).
Drivetrain Options:
Front-wheel drive (FWD) standard, All-wheel drive (AWD) available on select trims (e.g., V6 models).
📐 Dimensions
Exterior Dimensions
Length:
Approximately 4800-4900 mm (depending on market and trim)
Width:
Approximately 1750-1780 mm
Height:
Approximately 1400-1440 mm
Wheelbase
Wheelbase:
Approximately 2700 mm
Weights
Curb Weight:
Approximately 1450-1600 kg (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
Not specifically rated or data not readily available for this year/model in a standardized format. Early 90s safety standards differ.
IIHS Crash Test Ratings:
Information for this specific model year is not readily available through standard IIHS archives.
Active Features
ABS:
Anti-lock Braking System (ABS) available on most trims, standard on higher trims.
Traction Control:
Traction control system (TCS) may be available on certain higher-end AWD models.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front 3-point inertia reel seatbelts with pretensioners and load limiters. Rear 3-point seatbelts.
Child Seat Anchors:
No LATCH system. Use of seat belts for child seat installation.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, optional CD player. Basic speaker configuration.
Climate Control:
Manual HVAC controls with fan speed, temperature, and air distribution selection. Optional automatic climate control on premium trims.
Driver Assistance
Cruise Control:
Standard on most models, allowing for set speed driving on highways.
Connectivity
Connectivity Features:
Limited by era. No integrated Bluetooth or USB. Aftermarket upgrades are common.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for specific driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type (copper vs. platinum). Iridium plugs offer longer life.
Coolant Flush:
Every 2-5 years or 30,000-60,000 miles (48,000-96,000 km). Check coolant condition.
Timing Belt Replacement:
Crucial for interference engines (4G63/4G64). Interval typically around 60,000-90,000 miles (96,000-144,000 km). Refer to specific engine documentation.
Fluid Specifications
Engine Oil Capacity 4G64:
Approx. 4.5-5.0 quarts (4.3-4.7 liters) with filter.
Engine Oil Capacity 6A13:
Approx. 4.5-5.0 quarts (4.3-4.7 liters) with filter.
Coolant Type:
Ethylene glycol-based antifreeze (green color typical), mixed 50/50 with distilled water.
Power Steering Fluid:
MITSUBISHI PSF-3 or Dexron II/III compatible ATF.
Known Issues
Common Problems Engine:
Timing belt failure (if not replaced on schedule for interference engines), oil leaks from valve cover gasket or oil pan, occasional coolant leaks from hoses or radiator.
Common Problems Transmission:
Automatic transmission shifting issues or premature wear, particularly with higher mileage. Clutch wear on manual transmissions.
Common Problems Suspension Steering:
Worn front control arm bushings, worn ball joints, and tie rod ends leading to steering looseness or uneven tire wear. Rear multi-link suspension bushings can also wear.
Common Problems Electrical:
Window motor failures, issues with power door lock actuators, fading instrument cluster illumination, alternator failures.
Common Problems Body Chassis:
Rust accumulation in wheel wells, rocker panels, and around the fuel filler neck, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a history dating back to the early 20th century. Known for innovation and a diverse product range.
Model Evolution
Galant Generations:
The Galant has a long lineage, with the 1997 model belonging to the eighth generation (1993-1998), known for its 'Project 3' design language and a focus on European styling cues. It succeeded the more angular E30 generation.
Production
Manufacturing Locations:
Primarily produced in Japan, with potential assembly in other international locations depending on market.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1997 Galant are not widely publicized, the model was generally well-regarded for its styling and value in its segment during its production run.
Ratings
Consumer Reports Reliability:
Reliability ratings vary by model year and specific powertrain. Early to mid-90s Mitsubishi models sometimes had mixed reviews, but the Galant was often considered average to good.
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