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SUBARU LEGACY 1997 Complete Factory Service / Repair / Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Chassis Code: BD/BG Generation Generation Name: Third Generation (BD/BG) Generation Start Year: 1993 Generation End Year: 1999 Codes Platform: Subaru...
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SUBARU LEGACY 1997 Complete Factory Service / Repair / Workshop ManualSUBARU LEGACY 1997 Complete Factory Service / Repair / Workshop ManualSUBARU LEGACY 1997 Complete Factory Service / Repair / Workshop ManualSUBARU LEGACY 1997 Complete Factory Service / Repair / Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1997
Chassis Code:
BD/BG
Generation
Generation Name:
Third Generation (BD/BG)
Generation Start Year:
1993
Generation End Year:
1999
Codes
Platform:
Subaru ALL 4WD Platform
👋 Introduction
Market Position
Segment:
Mid-size Sedan/Wagon
Key Selling Point:
Symmetrical All-Wheel Drive (AWD) system standard across most trims.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda Millenia, Mitsubishi Galant.
Key Features
Design:
Sleek, aerodynamic styling, available in sedan and wagon (outback sport) body styles.
Drivetrain:
Standard Symmetrical All-Wheel Drive enhancing traction and stability.
Interior:
Comfortable and functional cabin, good visibility, well-appointed for its class.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive Service, Repair, and Workshop
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Digital Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valve train, timing belt, oil pump, cooling system, lubrication system, fuel delivery system.
Engine Electrical:
Ignition system, fuel injection system (ECU, sensors, actuators), starter system, charging system, emissions control systems (EGR, O2 sensors).
Transmission:
Automatic transmission (4-speed), manual transmission (5-speed), clutch system, torque converter, transmission control module (TCM), drive shafts, differentials.
Drivetrain:
All-Wheel Drive (AWD) system, viscous coupling, center differential, rear differential, axle shafts, hubs.
Suspension:
Front struts, rear struts, control arms, bushings, stabilizer bars, coil springs, shock absorbers.
Brakes:
Front disc brakes, rear disc brakes, anti-lock braking system (ABS), brake fluid, master cylinder, calipers, rotors, brake lines, parking brake.
Steering:
Power steering system, steering rack, power steering pump, steering column, tie rods, steering knuckle.
Electrical System:
Battery, alternator, starter, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, power distribution.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, evaporator, condenser, compressor, blower motor, refrigerant system, control panels.
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, frame, unibody construction, sound deadening, weather stripping.
Interior:
Seats, dashboard, instrument cluster, door panels, headliner, carpet, seat belts, airbags (SRS).
Diagnostics:
On-board diagnostics (OBD-II) system, trouble codes (DTCs), diagnostic procedures, sensor data interpretation.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, battery maintenance.
Major Repairs:
Engine overhaul, cylinder head removal/installation, transmission overhaul, clutch replacement, brake caliper/rotor replacement, suspension component replacement, timing belt replacement.
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon drivability issues, electrical faults, mechanical problems.
Component Replacement:
Detailed instructions for replacing virtually every component of the vehicle, from minor sensors to major powertrain parts.
Wiring Diagrams:
Complete and detailed electrical wiring schematics for all vehicle systems.
Torque Specifications:
Accurate torque values for all critical fasteners.
Special Tools:
Identification and usage of specific tools required for certain repair procedures.
Specifications Data:
All technical specifications for engine, transmission, chassis, electrical, and HVAC systems.
Technical Depth
Depth:
Expert-level diagnostics and repair procedures, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (Optimized for text search)
Print Quality
Quality:
High Resolution, Clear Text and Diagrams
Binding Type
Type:
Digital Download (Not a physical product)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ22E (2.2L SOHC)
Configuration:
Horizontally-opposed (Boxer) 4-cylinder
Displacement:
2.2 Liters (2211 cc)
Bore X Stroke:
96.9 mm x 75.0 mm
Compression Ratio:
9.0:1
Horsepower:
135 hp @ 5600 rpm
Torque:
139 lb-ft @ 4400 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87
Performance
0 60 Mph:
Approx. 9.5 - 10.5 seconds (varies by transmission and body style)
Top Speed:
Approx. 120 mph (electronically limited in some configurations)
Engine Variants
Optional Engine Code:
EJ25D (2.5L DOHC)
Optional Engine Configuration:
Horizontally-opposed (Boxer) 4-cylinder
Optional Engine Displacement:
2.5 Liters (2457 cc)
Optional Engine Horsepower:
165 hp @ 5600 rpm
Optional Engine Torque:
170 lb-ft @ 4000 rpm
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
Drivetrain Integration:
Symmetrical All-Wheel Drive (AWD) integrated with both transmission types.
Automatic Transmission Control:
Electronically Controlled.
Fluid Specifications
Manual Transmission Fluid:
Subaru Differential Gear Oil API GL-5 75W-90 (or equivalent)
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent, DEXRON-III/MERCON compatible)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
185.0 inches (4699 mm) (Sedan)
Width:
67.9 inches (1725 mm)
Height:
55.1 inches (1400 mm) (Sedan)
Ground Clearance:
5.7 inches (145 mm)
Weights
Curb Weight:
Approx. 3000-3300 lbs (1360-1500 kg) (varies by trim and transmission)
Gross Vehicle Weight Rating:
N/A (Typically not specified in manual downloads)
Cargo
Trunk Volume:
Approx. 14.0 cu ft (Sedan)
Wheels Tires
Bolt Pattern:
5 x 100 mm
Standard Wheel Size:
15 x 6.0 inches
Standard Tire Size:
205/60R15
Optional Wheel Size:
16 x 6.5 inches (GT trims)
Optional Tire Size:
205/55R16 (GT trims)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4/5 Stars (Driver/Passenger) (for 1997 model year generally)
IIHS Frontal Offset:
Good (for models tested)
Active Features
ABS:
Standard on most trims, optional on base models.
Traction Control:
Not commonly available on this generation.
Passive Features
Airbags:
Dual front airbags (driver and passenger) standard.
Seat Belts:
3-point front and rear seat belts.
Child Seat Anchors:
LATCH system not standard, typically requires aftermarket solutions.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Auxiliary Inputs:
Not standard on this model year; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Fuel Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Every 30,000 miles (48,000 km) (Platinum type recommended, longer interval if used)
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Critical replacement.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30
Engine Oil Capacity:
4.7 US quarts (4.4 liters) with filter change
Coolant Type:
Subaru Super Coolant (or equivalent ethylene glycol-based coolant with rust inhibitor)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF (Automatic Transmission Fluid)
Known Issues
Head Gaskets:
Early EJ25D engines (2.5L) were prone to head gasket failure due to design. EJ22E engines are generally more robust.
Automatic Transmission:
Some models may experience delayed shifting or 'flare' under certain conditions; fluid and filter changes are critical.
Suspension Bushings:
Wear and tear on suspension bushings can lead to noise and handling degradation over time.
Catalytic Converter:
Can become clogged with age and mileage, affecting performance and emissions.
📚 Vehicle History
Brand Heritage
Founding:
Founded in 1953 as Fuji Heavy Industries Ltd.
Motorsport:
Strong association with rallying and AWD technology development.
Model Evolution
First Generation:
Subaru Leone (1971-1994, multi-generational)
Third Generation Introduction:
Introduced in 1993, replacing the second-generation Leone in many markets.
Key Updates For 1997:
Minor styling tweaks, potential feature updates depending on trim level.
Production
Assembly Location:
Gunma Plant, Japan
Production Span For Model:
1993-1999
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Subaru brand generally received good reliability ratings for the period.
Ratings
Jd Power:
Subaru often ranked well for dependability and initial quality in the late 90s.
Certifications
Emissions Compliance:
Meets EPA emissions standards for 1997 model year.
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