Subaru Legacy 1997 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Codes Chassis Codes: BD, BG, BK Production Codes: GC8, GF8 (shared platform components) 👋 Introduction Market Position Market Segment: Mid-size...

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标签: 1997 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Codes:

BD, BG, BK

Production Codes:

GC8, GF8 (shared platform components)

👋 Introduction

Market Position

Market Segment:

Mid-size sedan and wagon, known for its standard All-Wheel Drive (AWD) system and reliability

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Mazda 626

Key Features

Standard AWD:

The 1997 Legacy was notable for offering standard Symmetrical All-Wheel Drive across its model range, a significant differentiator.

Subaru Philosophy:

Emphasizes durability, safety, and practicality, appealing to a pragmatic buyer base.

📋 Manual Details

Coverage Areas

Coverage:

All mechanical and electrical systems for the 1997 Subaru Legacy

Page Count

Page Count:

Hundreds (exact count not specified, but implies comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (EJ22, EJ25), lubrication, cooling, fuel, ignition, emissions control, engine diagnostics

Transmission Systems:

Manual transmission (M/T), automatic transmission (A/T), clutch, drivetrain, axles, differentials

Suspension Steering:

Front suspension, rear suspension, steering system, wheel alignment

Brake Systems:

Front brakes (disc/ventilated disc), rear brakes (disc), parking brake, ABS (where equipped)

Electrical Systems:

Charging system, starting system, lighting, instrumentation, wipers, power accessories, wiring diagrams

Body Chassis:

Body construction, interior trim, exterior trim, doors, windows, glass, seals, bumpers

Heating Ac:

HVAC system, climate control, refrigerant, diagnostics

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting, fault codes

Repair Overhaul:

Component removal, installation, disassembly, assembly, rebuilding procedures

Diagnostics:

OBD-II diagnostics (where applicable), sensor testing, actuator testing

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Comprehensive: from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and repair

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding Type:

Digital (Downloadable PDF) - No physical binding

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EJ22E

Engine Type:

Naturally Aspirated Boxer-4 (Horizontally-Opposed)

Displacement:

2.2 Liters (2212 cc)

Bore X Stroke:

96.0 mm x 75.0 mm

Compression Ratio:

9.7:1

Horsepower:

135 hp @ 5600 rpm

Torque:

145 lb-ft @ 4400 rpm

Optional Engine

Engine Code:

EJ25D

Engine Type:

Naturally Aspirated Boxer-4 (Horizontally-Opposed)

Displacement:

2.5 Liters (2457 cc)

Horsepower:

165 hp @ 5500 rpm

Torque:

166 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline, 87 octane (minimum recommended)

Engine Management

Engine Control Module (ECM) for fuel, ignition, and emissions management

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission (M/T)

Optional

Transmission Type:

4-Speed Automatic Transmission (A/T) with electronic control

Features

Drivetrain:

Symmetrical All-Wheel Drive (AWD) standard on all models.

Clutch Type:

Hydraulically Actuated Single Dry Plate Clutch (M/T)

📐 Dimensions

Exterior

Wheelbase:

104.3 inches (2649 mm)

Length:

185.6 inches (4714 mm) (Sedan), 186.0 inches (4724 mm) (Wagon)

Width:

67.5 inches (1715 mm)

Height:

54.9 inches (1395 mm) (Sedan), 55.7 inches (1415 mm) (Wagon)

Weights

Curb Weight Min:

3000 lbs (approx. 1360 kg)

Curb Weight Max:

3300 lbs (approx. 1500 kg)

Gross Vehicle Weight Rating:

Varies by model, consult specific vehicle VIN

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star (driver), 4-star (passenger) (for similar models of this era)

Active Features

Anti-lock Braking System (ABS) available on some models/trims

Traction Control:

Not typically available on this generation

Passive Features

Airbags:

Driver and Passenger front airbags standard

Seatbelts:

Front pretensioner seatbelts, three-point rear seatbelts

Child Seat Anchors:

Not standard in the modern LATCH system, but provisions for seat belt installation exist.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette player with optional CD player. Speaker configurations vary by trim.

Navigation:

Not available from the factory for this model year.

Driver Assistance

Cruise Control:

Available on most models.

All Wheel Drive:

Standard Symmetrical AWD system provides enhanced traction and stability in various conditions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (whichever comes first), or 7,500 miles/6 months with synthetic oil.

Coolant Change Interval:

Initial change at 30,000 miles, then every 15,000 miles or 12 months.

Spark Plug Replacement:

30,000 miles for standard plugs; consult manual for specific type.

Timing Belt Replacement:

60,000 miles or 4 years (critical for EJ engines; consult manual for exact interval and procedure for EJ25D).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for climate-specific recommendations)

Transmission Fluid Type Mt:

API GL-5 SAE 75W-90 (or 75W-140 for heavy-duty use)

Transmission Fluid Type At:

Subaru ATF-HP (or Dexron III compatible)

Coolant Type:

Ethylene Glycol based, long-life coolant (e.g., Subaru Super Coolant or equivalent)

Brake Fluid Type:

DOT 3

Known Issues

Head Gaskets:

While less prevalent than on later EJ25D engines, early EJ25D engines could experience head gasket failures. The EJ22 is generally very robust.

Oil Leaks:

Valve cover gaskets and oil pan gaskets can degrade over time, leading to leaks.

Oxygen Sensors:

Oxygen sensors can fail over time, affecting fuel economy and emissions.

Catalytic Converter:

Can become clogged or fail due to age or engine misfires.

📚 Vehicle History

Brand Heritage

Subaru Origin:

Founded in 1953, Subaru (part of Fuji Heavy Industries) is known for its pioneering use of the horizontally-opposed 'boxer' engine and its focus on All-Wheel Drive technology.

Model Evolution

Generation:

Second Generation (1995-1999)

Styling:

Introduced a more rounded and aerodynamic design compared to the first generation.

Platform:

Shared platform with the Impreza, but with a longer wheelbase and distinct styling.

Production

Manufacturing Location:

Japan (primarily Gunma Prefecture)

Production Years:

1995-1999 (for this generation)

🏆 Awards & Recognition

Recognitions

Common Praise:

Praised for its standard AWD, reliability (especially with the EJ22 engine), and practicality. Often considered a capable winter vehicle.

Ratings

Consumer Reports:

Generally rated well for reliability and owner satisfaction in its class, though some early EJ25D issues were noted by testers.