1997 Subaru Legacy Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Codes Chassis Codes: BD, BG, BK Engine Codes: EJ22, EJ25D 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known...

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标签: 1997 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Codes:

BD, BG, BK

Engine Codes:

EJ22, EJ25D

👋 Introduction

Market Position

Segment:

Mid-size sedan and wagon, known for AWD and practicality

Competitive Analysis

Competitors 1997:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu

Key Features

AWD Standard:

Symmetrical All-Wheel Drive was a significant differentiator and standard on many trims

Engine Options:

Reliable Boxer engines (EJ22 and EJ25D) offering good low-end torque

Body Styles:

Offered in Sedan and Wagon body styles, appealing to a wider audience

📋 Manual Details

Coverage Areas

Coverage:

Complete factory service and repair for 1997 Subaru Legacy models

Page Count

Page Count:

Estimated 1500+ pages (typical for full factory service manuals)

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, with searchable text and high-quality diagrams)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures, component testing, specifications for EJ22 and EJ25D engines

Engine Performance:

Fuel injection system diagnostics, ignition system, emissions control, cooling system

Transmission:

Manual (5-speed) and Automatic (4-speed) transmission overhaul, diagnostics, fluid specifications

Drivetrain:

All-Wheel Drive (AWD) system operation, maintenance, differentials, driveshafts, CV joints

Suspension:

Front strut suspension, rear multi-link suspension, component replacement, alignment specifications

Brakes:

Front disc, rear drum/disc brakes, ABS system diagnostics, hydraulic system, component replacement

Steering:

Power steering system, steering column, tie rods, rack and pinion

Electrical System:

Full wiring diagrams, component testing, charging system, starting system

Lighting:

Headlights, taillights, interior lighting, bulb replacement, circuit diagrams

HVAC:

Heating, Ventilation, and Air Conditioning system components, operation, refrigerant, service

Body Exterior:

Body panel removal and installation, bumpers, doors, glass, trim

Body Interior:

Dashboard removal, seat removal, interior trim, airbags (where applicable)

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules for oil changes, filter replacements, fluid checks, spark plugs

Engine Repair:

Timing belt replacement, head gasket repair, piston and ring installation, valve adjustments

Transmission Repair:

Clutch replacement, torque converter replacement, transmission fluid flush and fill procedures

Brake Service:

Brake pad and rotor replacement, brake caliper overhaul, bleeding procedures

Electrical Diagnostics:

Troubleshooting sensor failures, ECU diagnostics, starter motor and alternator testing

Suspension Service:

Strut and shock absorber replacement, ball joint and control arm replacement

Troubleshooting Guides:

Comprehensive diagnostic flowcharts for common drivability and electrical issues

Technical Depth

Depth:

Comprehensive (from basic fluid changes to complete engine and transmission rebuilds)

Detail Level:

Factory-level detail with step-by-step instructions and torque specifications

📊 Manual Specifications

File Format

File Format:

PDF (searchable text, bookmark navigation)

Print Quality

Diagram Quality:

High-resolution, clear, and accurate diagrams and illustrations

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.2L SOHC EJ22 Boxer-4

Engine Option 2:

2.5L SOHC EJ25D Boxer-4 (Phase 1 DOHC in later models, but 1997 likely SOHC)

Performance

Ej22 Horsepower:

Approx. 135 hp @ 5600 rpm

Ej22 Torque:

Approx. 137 lb-ft @ 4400 rpm

Ej25D Horsepower:

Approx. 165 hp @ 5600 rpm

Ej25D Torque:

Approx. 162 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Ignition System:

Distributorless Ignition System (DIS) or Distributor type depending on specific engine variant

🔧 Transmission

Standard

Transmission Option 1:

5-speed Manual Transmission

Optional

Transmission Option 2:

4-speed Automatic Transmission

Features

AWD Integration:

All-Wheel Drive integrated with both manual and automatic transmissions

Automatic Modes:

Standard Drive, Power, and Grade Logic Control (on some automatic models)

📐 Dimensions

Exterior

Sedan Length:

Approx. 185.0 inches

Wagon Length:

Approx. 188.2 inches

Width:

Approx. 67.5 inches

Height:

Approx. 55.7 inches (Sedan), 58.3 inches (Wagon)

Weights

Curb Weight Min:

Approx. 3050 lbs

Curb Weight Max:

Approx. 3400 lbs

Towing Capacity:

Typically around 1000-2000 lbs, consult owner's manual for exact specifications

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Not rated or 3-star driver/passenger (based on period testing standards)

Active Features

Anti-lock Braking System (ABS) available on some trims

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

Front 3-point height-adjustable seatbelts, rear 3-point seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette stereo with optional CD player. Speaker configurations varied by trim.

Driver Assistance

Cruise Control:

Standard on most trims, electronic cruise control system

Connectivity

Power Windows:

Optional power windows and door locks on lower trims, standard on higher trims

Power Mirrors:

Optional power mirrors

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3.75 months (severe conditions) or 7,500 miles or 7.5 months (normal conditions)

Timing Belt Replacement:

Every 60,000 - 90,000 miles or 5-7 years (critical maintenance item)

Spark Plug Replacement:

Every 30,000 miles for conventional plugs, potentially longer for platinum plugs if equipped

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API SG or SH (check manual for exact spec)

Engine Oil Capacity:

Approx. 4.7 quarts (with filter) for EJ22, 5.1 quarts for EJ25D

Coolant Type:

Subaru Super Coolant (blue) or equivalent ethylene glycol based coolant, 50/50 mix

Transmission Fluid Manual:

API GL-5, SAE 75W-90 gear oil

Transmission Fluid Automatic:

Subaru ATF-HP or Dexron III/Mercon compatible fluid

Differential Fluid:

API GL-5, SAE 75W-90 gear oil (front and rear, center differential fluid specific to AWD system)

Known Issues

Head Gaskets:

Early EJ25D engines are known for head gasket failures, especially if coolant is not maintained properly

Cv Boots:

Front axle CV joint boots can wear and tear, leading to joint damage if not replaced promptly

Idler Pulley Bearing:

The idler pulley bearing for the timing belt can fail, often causing noise before catastrophic failure

📚 Vehicle History

Brand Heritage

Subaru Focus:

Subaru is renowned for its Symmetrical All-Wheel Drive system and boxer engines

Model Evolution

Legacy Generation:

This is the second generation (second facelift) of the Subaru Legacy, produced from 1993 to 1999

Design Changes 1997:

Received a significant facelift for the 1995 model year, with further refinements for 1997, including revised front and rear styling

Production

Production Location:

Gunma Prefecture, Japan

🏆 Awards & Recognition

Recognitions

Consumer Reports:

Subaru models generally received positive ratings for reliability and AWD capability from consumer organizations of the era.