Volkswagen VW Bora 1998 1999 2000 Workshop Service Repair Manual R

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🏷️ Basic Information Identification Make: Volkswagen Model: Bora Model Generation: Mk1 (A4 Platform) Model Code: 1J2 (Sedan) Covered Years: 1998, 1999, 2000 👋 Introduction Market Position Vehicle Segment: Compact Executive...

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标签: 1998 1999 2000 Bora Car Cars Volkswagen Volkswagen VW

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Description

🏷️ Basic Information

Identification

Make:

Volkswagen

Model:

Model Generation:

Mk1 (A4 Platform)

Model Code:

1J2 (Sedan)

Covered Years:

1998, 1999, 2000

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Sedan (often referred to as a 'Golf sedan')

Target Audience:

DIY enthusiasts, independent repair shops, Volkswagen owners seeking detailed repair information

Competitive Analysis

Direct Competitors:

Ford Focus, Opel Astra, Peugeot 306/406, Renault Mégane, Toyota Corolla, Honda Civic, Fiat Bravo

Key Features

Platform Sharing:

Shared the A4 platform with the Volkswagen Golf Mk4, Audi A3 (8L), and SEAT Toledo Mk2

Design Philosophy:

Offered a more premium and refined alternative to the Golf hatchback, with a focus on comfort and stability

Manual Value Proposition:

Provides comprehensive, step-by-step guidance with detailed illustrations, enabling efficient and accurate repairs

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Delivery Method:

Instant Download

Page Count:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Diagnosis, testing, disassembly, assembly, repair, adjustments, specifications, torque values

Engine Management:

Fuel injection system, ignition system, emission control systems, sensors, ECU troubleshooting

Transmission Manual:

Removal, installation, disassembly, assembly, repair, adjustment, specifications

Transmission Automatic:

Diagnosis, testing, removal, installation, repair, adjustment, specifications

Drivetrain:

Clutch, driveshafts, axles, differential (where applicable)

Suspension:

Front and rear suspension components, diagnosis, repair, alignment specifications

Steering:

Power steering system, steering rack, column, diagnosis, repair

Brakes:

Hydraulic system, ABS, disc/drum brake repair, bleeding, components

Electrical System:

Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams

Body And Chassis:

Body panels, doors, windows, locks, interior trim, chassis components, corrosion protection

HVAC:

Air conditioning system, heater, ventilation, diagnosis, repair

Safety Systems:

Airbags, seatbelt systems, SRS troubleshooting

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Troubleshooting:

Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides

Repair:

Step-by-step instructions for component removal, disassembly, repair, and reassembly

Installation:

Procedures for installing new or replacement parts and components

Adjustments:

Precise instructions for adjusting various vehicle systems (e.g., brakes, clutch, lighting)

Diagnostics:

Methods for identifying faults and malfunctions within vehicle systems

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to in-depth engine rebuilds and complex electrical diagnostics

Diagnostic Tools:

References to special service tools and their usage

Technical Data:

Detailed specifications, tolerances, tightening torques, fluid capacities, and wear limits

Illustrations:

Detailed pictorial diagrams, exploded views, drawings, and photos

📊 Manual Specifications

File Format

File Type:

Software Requirement:

Adobe Reader

Compatibility:

Windows, Mac, Linux OS

Printability:

Yes, all pages are printable

Zoom Capability:

Yes, pages can be zoomed for clarity

Searchability:

Implied by PDF format, likely text-searchable

Print Quality

Page Quality:

High quality, detailed illustrations and text

Binding Type

Binding:

Digital (PDF), not applicable for physical binding

Paper Type

Paper Type:

Digital (PDF), not applicable for paper type

⚙️ Engine Specifications

Primary Engine

Engine Options 1.4:

1.4L 16V (AFE, AKQ, APE, AUW) producing 75 PS (74 hp; 55 kW)

Engine Options 1.6:

1.6L 8V (AEH, AKL, APF, ARM, AVU, BFQ) producing 100 PS (99 hp; 74 kW)

Engine Options 1.6 16V:

1.6L 16V (AYD, AZD, BCB) producing 105 PS (104 hp; 77 kW)

Engine Options 1.8 20V:

1.8L 20V (AGN, APG) producing 125 PS (123 hp; 92 kW)

Engine Options 1.8T:

1.8L 20V Turbo (AGU, ARZ, AUM, AUQ) producing 150 PS (148 hp; 110 kW)

Engine Options 2.0:

2.0L 8V (AZJ, AZL, BDC, BDE) producing 115 PS (113 hp; 85 kW)

Engine Options 2.3 Vr5:

2.3L VR5 (AGZ, AQN) producing 150 PS (148 hp; 110 kW) (later 170 PS)

Engine Options Diesel 1.9 Tdi:

1.9L TDI (AHF, ALH, ASV, AGP, ALH) producing 90 PS (89 hp; 66 kW) to 110 PS (109 hp; 81 kW)

Performance

Engine Configuration:

Inline-4 (I4), VR5

Bore Stroke Typical:

Varies by engine, e.g., 1.6L: 81.0 mm x 77.4 mm

Compression Ratio Typical:

Varies by engine, e.g., 1.6L: 10.5:1

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI), Turbocharged Direct Injection (TDI)

Fuel Type:

Unleaded gasoline (Petrol), Diesel

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual

Optional

Optional Transmission:

4-speed Automatic (e.g., AG4, 01M), 5-speed Tiptronic Automatic

Features

Drivetrain:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

Approx. 4506 mm (177.4 in)

Width:

Approx. 1735 mm (68.3 in)

Height:

Approx. 1446 mm (56.9 in)

Wheelbase:

Approx. 2513 mm (98.9 in)

Weights

Curb Weight:

Approx. 1200-1350 kg (2646-2976 lbs) depending on engine and equipment

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Likely achieved 4 stars in Euro NCAP testing for similar era VW models, specific Bora ratings may vary.

Active Features

Active Safety:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP) available on some models

Passive Features

Passive Safety:

Front airbags, side airbags (optional), height-adjustable seatbelts, reinforced safety cell

💡 Technology Features

Infotainment

Infotainment Systems:

Factory-fitted radio/cassette or CD players, some with optional navigation systems (depending on market and trim).

Driver Assistance

Driver Assistance:

Limited by modern standards; features like ABS and optional ESP were the primary driver assistance systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km (9,320 miles) or 12 months, whichever comes first (check manual for specific engine/oil type).

Timing Belt Interval:

Often recommended every 90,000 to 120,000 km (56,000 to 75,000 miles) or 5-6 years, depending on engine. Crucial for interference engines.

Fluid Specifications

Engine Oil Grade:

Depends on engine and climate. Common specifications include VW 500 00, VW 501 01, VW 502 00, VW 503 00, VW 504 00 (for gasoline). For TDI: VW 505 00, VW 505 01, VW 506 00, VW 507 00.

Coolant Type:

G12 (Pink) or G12+ (Pink/Purple) ethylene glycol based coolant, meeting VW TL 774-C or TL 774-D/F respectively.

Brake Fluid Type:

DOT 4

Transmission Fluid Manual:

GL-4 specification synthetic gear oil (e.g., SAE 75W-90)

Transmission Fluid Automatic:

VW G 052 162 A2 or equivalent ATF (e.g., Dexron III for older types)

Known Issues

Ignition Coil Packs:

Failure of coil packs can lead to misfires and rough running, especially on 1.8T engines.

Window Regulators:

Plastic components can degrade, leading to windows failing to operate.

ABS Sensors:

Wheel speed sensors can fail, triggering ABS warning lights.

HVAC Blower Motor Resistor:

Can fail, causing the blower fan to only work on certain speed settings.

Central Locking System:

Vacuum leaks or faulty pumps can cause issues with central locking.

Suspension Components:

Wear on control arm bushings, ball joints, and tie rod ends is common with age and mileage.

Oil Leaks:

Valve cover gaskets, oil pan gaskets, and crankshaft seals can develop leaks over time.

📚 Vehicle History

Brand Heritage

Brand Reputation:

Volkswagen is renowned for its solid engineering, build quality, and driver-focused vehicles.

Model Evolution

Bora Introduction:

Introduced in 1998 as a successor to the Vento, it was designed to be a more upscale and sedan-specific variant of the Golf platform.

Platform Basis:

Based on the Volkswagen Group A4 (PQ34) platform, shared with the Golf Mk4 and Audi A3.

Production

Production Period:

1998 - 2005 (First Generation)

Manufacturing Locations:

Primarily Germany (Wolfsburg), Mexico, China, South Africa, Slovakia.

🏆 Awards & Recognition

Recognitions

Model Reception:

Generally well-received for its build quality, comfortable ride, and refinement, often seen as a more premium alternative to competitors.

Ratings

Owner Satisfaction:

Varied depending on specific engines and common issues, but generally considered a reliable vehicle when properly maintained.

Certifications

Manufacturing Standards:

Built to Volkswagen's rigorous German engineering and manufacturing standards.