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Mazda PROTEGE 5 Full Service & Repair Manual 1998-2003

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🏷️ Basic Information Identification Make: Mazda Model: Protegé5 Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: BJ3P (FWD), BJ5W (FWD), BJ8W (AWD) Engine Codes: FP-DE (1.8L), FS-DE...
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类型: Car
厂商:
Mazda
斯库: 397714
标签: 1998 1999 2000 2001 2002 2003 Car Cars Mazda Misc PROTEGE 5
Mazda PROTEGE 5 Full Service & Repair Manual 1998-2003
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protegé5
Years Covered:
1998, 1999, 2000, 2001, 2002, 2003
Codes
Chassis Codes:
BJ3P (FWD), BJ5W (FWD), BJ8W (AWD)
Engine Codes:
FP-DE (1.8L), FS-DE (2.0L), FS-ZE (2.0L MZR, JDM), ZM-DE (1.5L, JDM)
👋 Introduction
Market Position
Segment:
Compact Hatchback / Wagon
Target Audience:
Enthusiasts seeking to perform maintenance and repairs, professional mechanics
Competitive Analysis
Competitors:
Honda Civic Hatchback, Toyota Corolla Hatchback, Subaru Impreza Outback Sport
Key Features
Unique Selling Proposition:
Versatile practicality with sporty handling and a unique European-inspired design
Manual Value:
Essential for maintaining peak performance, longevity, and diagnosing issues accurately
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital Download (PDF)
Completeness:
Comprehensive, covering all repairs and servicing
Page Count
Page Count:
Estimated 2000+ pages (typical for factory manuals of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (FP-DE, FS-DE), Engine Control Systems (ECU), Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (FWD & AWD)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (ABS)
Body And Interior:
Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim
Electrical:
Wiring Diagrams, Lighting System, Instrumentation, Audio System, Power Accessories, SRS (Airbag) System
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures
Repair:
Engine Overhaul, Transmission Rebuilds, Suspension Component Replacement, Brake System Repairs, Electrical Component Repair, Bodywork Repairs
Technical Data:
Torque Specifications, Clearances, Alignments, Specifications Tables
Technical Depth
Depth:
Full factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.8 Liters (1839 cc)
Engine 1 Type:
DOHC 16-Valve Inline-4 (FP-DE)
Engine 1 Horsepower:
Approx. 120 hp @ 5500-6000 rpm
Engine 1 Torque:
Approx. 117 lb-ft @ 3800-4300 rpm
Optional Engine
Engine 2 Displacement:
2.0 Liters (1991 cc)
Engine 2 Type:
DOHC 16-Valve Inline-4 (FS-DE / FS-ZE)
Engine 2 Horsepower:
Approx. 130 hp @ 6000 rpm (FS-DE), 170 hp @ 7000 rpm (FS-ZE JDM)
Engine 2 Torque:
Approx. 135 lb-ft @ 4000 rpm (FS-DE), 144 lb-ft @ 5000 rpm (FS-ZE JDM)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Emission Controls:
Catalytic Converter, EGR System
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
4-Speed Automatic
Features
Clutch Type:
Hydraulically Actuated Dry Single Plate (Manual)
Transmission Fluid Type:
Dexron III/Mercon (Automatic), GL-4 Gear Oil (Manual)
📐 Dimensions
Exterior
Length:
Approx. 168.7 inches (4285 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 59.1 inches (1500 mm)
Wheelbase:
Approx. 102.7 inches (2605 mm)
Cargo
Cargo Volume Hatchback:
Approx. 22.3 cu ft (rear seats up)
Weights
Curb Weight:
Approx. 2600-2900 lbs (1180-1315 kg), depending on configuration
Gross Vehicle Weight Rating:
Varies by model and configuration
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4/5 Stars (Driver/Passenger) for early models
IIHS Side Impact:
Acceptable (for models equipped with side airbags)
Active Features
ABS:
Available (Standard on higher trims/later years)
Traction Control:
Optional on some models
Passive Features
Airbags:
Frontal airbags standard, Side airbags optional
Seatbelts:
3-point front and rear seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio
Climate Control:
Manual or automatic climate control depending on trim level
Driver Assistance
Cruise Control:
Available on higher trims
Connectivity
Power Windows Locks:
Standard on most trims, optional on base models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs, longer for iridium
Fluid Specifications
Engine Oil Viscosity:
5W-30 (API SG/SH/SJ rated)
Coolant Type:
Mazda Genuine Long Life Coolant or equivalent (ethylene glycol-based)
Brake Fluid Type:
DOT 3
Known Issues
Engine Mounts:
Premature wear and cracking of engine and transmission mounts leading to vibration
Ignition Coils:
Failure of ignition coils can cause misfires and rough running
Wheel Bearings:
Front wheel bearing failure leading to humming or grinding noise
Rust:
Corrosion, particularly on rear wheel arches and rocker panels, in rust-belt regions
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai (Horse and Rider as One) - emphasizing a connected driving experience
Model Evolution
Generation Bj:
Second generation Protegé (1998-2003), shared platform with Ford Focus and Mercury Cougar in some markets.
Protege5 Introduction:
Introduced for the 2002 model year in North America, offering a more upscale and practical wagon variant.
Production
Manufacturing Location:
Hofuf, Saudi Arabia (for some export markets); Japan (for JDM models)
Production End:
Discontinued after the 2003 model year, replaced by the Mazda3.
🏆 Awards & Recognition
Recognitions
Car And Driver 2003:
Car and Driver 10 Best Trucks and SUVs (for the Protegé5)
Kiplinger 2003:
Kiplinger's Personal Finance Best New Car Value Award
Ratings
Overall Perception:
Praised for its engaging handling, practical interior, and value for money.
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