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Mitsubishi Space Star 1998-2003 Workshop Service Manual

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$16.99
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$16.99
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This manual covers the Space Star (also known as the Carisma) first generation (DB chassis codes DB1, DB2, DB5), produced from 1998 to 2003. Designed as a compact MPV/hatchback, it...
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Mitsubishi Space Star 1998-2003 Workshop Service ManualMitsubishi Space Star 1998-2003 Workshop Service ManualMitsubishi Space Star 1998-2003 Workshop Service ManualMitsubishi Space Star 1998-2003 Workshop Service Manual
This manual covers the Space Star (also known as the Carisma) first generation (DB chassis codes DB1, DB2, DB5), produced from 1998 to 2003. Designed as a compact MPV/hatchback, it offered a spacious interior within a compact footprint, flexible seating arrangements, and a user-friendly design, making it a practical choice for families and individuals. Known for its good value and reliable Japanese engineering, the Space Star competed in a segment with vehicles like the Ford Focus and Volkswagen Golf. It was primarily manufactured in the Netherlands and featured a range of inline 4-cylinder engines, including 1.6L and 1.8L variants, paired with either a 5-speed manual or 4-speed automatic transmission. This comprehensive workshop service manual provides detailed information essential for maintaining and repairing your Space Star. It covers a wide array of systems, including powertrain, transmission, chassis, electrical systems, and bodywork. Within its hundreds of pages, you will find scheduled maintenance procedures, fluid specifications, step-by-step repair and overhaul instructions for various components, diagnostic guides for common issues, and detailed wiring diagrams. The manual is designed to assist both DIY enthusiasts and professional technicians in ensuring the longevity and optimal performance of their vehicle, offering technical specifications and torque values for accurate service.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Model Alias:
Mitsubishi Carisma
Generation:
First Generation (DB)
Codes
Chassis Code:
DB1, DB2, DB5
👋 Introduction
Market Position
Segment:
Compact MPV / Hatchback
Target Audience:
Families, individuals seeking practical and versatile transportation
Competitive Analysis
Competitors:
Ford Focus, Volkswagen Golf, Opel/Vauxhall Astra, Toyota Corolla, Renault Mégane
Key Features
Design Philosophy:
Spacious interior in a compact footprint, practical seating arrangements, user-friendly design
Unique Selling Points:
Flexible interior layout, good value for money, reliable Japanese engineering
📋 Manual Details
Coverage Areas
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Manual / Repair Manual / Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system
Transmission:
Manual transmission, automatic transmission, clutch system, drive axles
Chassis:
Suspension (front and rear), steering system, brakes (hydraulic and parking), wheels and tires
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, power windows, mirrors, central locking, audio system, HVAC controls
Body And Frame:
Body panels, interior trim, glass, doors, hood, tailgate, chassis and frame components
HVAC And Accessories:
Heating, ventilation, air conditioning, power accessories, safety systems
Procedures Included
Maintenance:
Scheduled maintenance charts, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement
Repair And Overhaul:
Engine disassembly and reassembly, transmission overhaul, brake caliper and disc replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement, body panel repair
Diagnostics:
Troubleshooting guides for common issues, diagnostic procedures for electrical and mechanical systems, fault code interpretation (if applicable)
Wiring Diagrams:
Comprehensive wiring diagrams for various electrical systems and components
Technical Depth
Depth:
Detailed step-by-step instructions, specifications, torque values, special tool requirements, diagnostic flowcharts. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Zoom Functionality
Zoom:
YES (Zoom In/OUT enabled for detailed viewing of diagrams and text)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G93 (1.8L SOHC)
Engine Displacement 1:
1830 cc
Engine Configuration 1:
Inline 4-cylinder
Fuel System 1:
Multi-point Fuel Injection (MPI)
Horsepower 1:
Approx. 112-116 PS (83-85 kW) depending on market/tune
Torque 1:
Approx. 160-170 Nm (118-125 lb-ft) depending on market/tune
Optional Engine
Engine Code 2:
4G92 (1.6L SOHC)
Engine Displacement 2:
1597 cc
Engine Configuration 2:
Inline 4-cylinder
Fuel System 2:
Multi-point Fuel Injection (MPI)
Horsepower 2:
Approx. 90-100 PS (66-74 kW) depending on market/tune
Torque 2:
Approx. 130-140 Nm (96-103 lb-ft) depending on market/tune
Engine Code 3:
4G94 (2.0L DOHC - less common)
Engine Displacement 3:
1997 cc
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 4210 mm (165.7 in)
Width:
Approx. 1705 mm (67.1 in)
Height:
Approx. 1530 mm (60.2 in)
Wheelbase:
Approx. 2615 mm (103.0 in)
Weights
Curb Weight:
Approx. 1200-1350 kg (2645-2976 lbs) depending on engine and equipment
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for 1998 model, tested under older protocols)
Active Features
ABS:
Available on higher trims and optional
Traction Control:
Available on some higher trims
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags available on higher trims
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player, with optional premium sound system on higher trims.
Speaker Configuration:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available as an option on some models.
Connectivity
Connectivity Features:
Basic connectivity; no integrated Bluetooth or advanced smartphone integration as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 15,000 miles (12,000 to 24,000 km) or 12 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km)
Spark Plug Replacement:
Copper plugs: 30,000 miles. Platinum/Iridium plugs: 60,000-100,000 miles (check specific plug type).
Timing Belt Replacement:
Critical: Typically every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 5W-40 recommended. Check manual for specific viscosity based on climate.
Coolant Type:
Ethylene glycol-based antifreeze. Mitsubishi specifies Diaqueen Super Long Life Coolant (LLC) or equivalent blue/green coolant.
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90
Transmission Fluid Automatic:
Mitsubishi Diaqueen SPII-M or equivalent ATF SP-II M
Known Issues
Common Problem 1:
Timing belt failure (critical, requires regular replacement).
Common Problem 2:
Front suspension wear (ball joints, bushings, shock absorbers).
Common Problem 3:
Minor electrical gremlins (e.g., power window motors, central locking actuators).
Common Problem 4:
Rust on wheel arches and sills, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mitsubishi is known for its robust engineering, particularly in rally sport (Lancer Evolution) and its range of reliable vehicles.
Model Evolution
Development:
Developed as a compact MPV/hatchback to cater to European market preferences, sharing platform elements with the Carisma sedan and Colt hatchback.
Facelift:
Received a minor facelift around 2001 with updated styling, interior refinements, and potentially minor mechanical tweaks.
Production
Manufacturing Location:
Primarily manufactured in Born, Netherlands by NedCar (a joint venture with Volvo).
Production Period:
1998 - 2003
🏆 Awards & Recognition
Recognitions
Safety Awards:
While not a dominant award winner, it achieved a respectable 3-star Euro NCAP rating for its time, indicating a reasonable level of passive safety.
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