DODGE INTREPID 1998-2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Generation Generation Designation: Second Generation (LH Platform) Codes Platform Code: LH 👋...

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类型: Car

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标签: 1998 1999 2000 2001 2002 2003 2004 Car Cars Dodge INTREPID Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Model Years Covered:

1998, 1999, 2000, 2001, 2002, 2003, 2004

Generation

Generation Designation:

Second Generation (LH Platform)

Codes

Platform Code:

👋 Introduction

Market Position

Vehicle Segment:

Full-size Sedan / Large Family Car

Target Audience:

Families, individuals seeking comfortable and spacious transportation

Competitive Analysis

Key Competitors:

Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre

Key Features

Interior Space:

Known for its spacious interior and comfortable ride

Styling:

Distinctive cab-forward design

Performance:

Available with powerful V6 engines offering good acceleration

Manual Value Proposition

Completeness:

Unparalleled depth for DIY enthusiasts and professional mechanics

Accessibility:

Digital format for easy access and searching

📋 Manual Details

Coverage Areas

All Systems:

Maintenance:

Repair:

Troubleshooting:

Diagnostics:

Wiring Diagrams:

Body And Frame:

Page Count

Estimated Pages:

Over 2000

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

2.7L (JTEC), 3.2L (JTEC), 3.5L (JTEC)

Engine Performance:

Fuel injection, ignition, emissions control (EOBD/OBD-II)

Transmission:

42LE (4-speed Automatic)

Drivetrain:

Front-wheel drive (FWD), axle shafts, CV joints

Suspension:

Front strut-based, rear multi-link, alignment specifications

Steering:

Power rack and pinion, steering column components

Brakes:

Front disc, rear disc, ABS (Anti-lock Braking System)

Electrical System:

Battery, charging system, starting system, lighting

Body Control Modules:

BCM functions, power windows, locks, mirrors

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, climate control

Restraints:

Airbag system, seat belts

Instrumentation:

Gauges, warning lights, driver information center

Audio System:

Factory radio, speakers, amplifier (if equipped)

Security System:

Factory alarm, immobilizer (if equipped)

Procedures Included

Routine Maintenance:

Oil change, fluid checks, filter replacements, spark plugs

Engine Overhaul:

Engine disassembly, inspection, reassembly

Transmission Service:

Fluid and filter replacement, internal component repair

Brake System Repair:

Pad/rotor replacement, caliper service, bleeding procedure

Suspension Component Replacement:

Strut replacement, ball joint replacement, tie rod end replacement

Cooling System Service:

Radiator, water pump, thermostat replacement, coolant flush

Fuel System Repair:

Fuel pump, fuel filter, injector service

Electrical Troubleshooting:

Component testing, circuit diagnostics

HVAC Diagnosis And Repair:

Refrigerant system service, blower motor replacement

Airbag System Service:

Component replacement, diagnostic procedures

Bodywork And Trim:

Panel removal, interior trim replacement

Wheel Alignment:

Specifications and adjustment procedures

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Detail Level:

Step-by-step instructions, exploded views, diagrams, torque specifications

Diagnostic Tools Required:

OBD-II scanner, multimeter, specialized tools

📊 Manual Specifications

File Format

Digital Format:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution for clarity of diagrams and images

Binding Type

Physical Binding:

N/A (Digital PDF)

Paper Type

Physical Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

2.7L V6:

{'code': 'EER', 'displacement_liters': 2.7, 'displacement_ci': 167, 'configuration': 'V6', 'horsepower_hp': 170, 'torque_lb_ft': 175, 'bore_x_stroke_mm': '83.0 x 83.0', 'compression_ratio': '9.3:1'}

Optional Engine 1

3.2L V6:

{'code': 'EGA', 'displacement_liters': 3.2, 'displacement_ci': 194, 'configuration': 'V6', 'horsepower_hp': 214, 'torque_lb_ft': 207, 'bore_x_stroke_mm': '90.9 x 83.0', 'compression_ratio': '9.6:1'}

Optional Engine 2

3.5L V6:

{'code': 'ESH', 'displacement_liters': 3.5, 'displacement_ci': 215, 'configuration': 'V6', 'horsepower_hp': 234, 'torque_lb_ft': 241, 'bore_x_stroke_mm': '95.0 x 83.0', 'compression_ratio': '9.3:1'}

Performance

Engine Management System:

JTEC (1998-2000), NGC (2001-2004)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended, higher for performance)

Engine Coolant

Type:

Mopar Antifreeze/Coolant (MS-9769) or equivalent (50/50 mix)

Engine Oil

Viscosity:

SAE 3.8L V6: 10W-30 (cold), 10W-40 (cold); 3.5L V6: 10W-30 (cold)

API Service Classification:

API SJ or higher

Capacity Quarts:

3.5L: 4.5, 3.2L: 4.5, 2.7L: 4.0

🔧 Transmission

Standard

Type:

42LE (4-speed Automatic)

Features

Overdrive:

Yes (4th Gear)

Transmission Fluid Type:

ATF+3 (MS-7176D) or ATF+4 (MS-9602)

Transmission Fluid Capacity Quarts

Capacity:

📐 Dimensions

Exterior

Length Inches:

200.0

Width Inches:

Height Inches:

Wheelbase Inches:

113.1

Front Track Inches:

Rear Track Inches:

Interior

Front Headroom Inches:

Rear Headroom Inches:

Front Legroom Inches:

Rear Legroom Inches:

Shoulder Room Front Inches:

Shoulder Room Rear Inches:

Hip Room Front Inches:

Hip Room Rear Inches:

Cargo

Trunk Volume Cubic Feet:

Weights

Curb Weight Lbs:

3500 - 3700 (approximate)

Gross Vehicle Weight Rating Lbs:

Wheel And Tire

Wheel Bolt Pattern:

5x100

Standard Tire Size:

P205/75R15, P215/60R16, P225/55R17 (depending on trim/options)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

4 Stars (1998-2004 models)

NHTSA Frontal Crash Rating Passenger:

4 Stars (1998-2004 models)

NHTSA Side Impact Rating Front Driver:

5 Stars (1998-2004 models)

NHTSA Side Impact Rating Front Passenger:

5 Stars (1998-2004 models)

NHTSA Side Impact Rating Rear Driver:

5 Stars (1998-2004 models)

NHTSA Side Impact Rating Rear Passenger:

5 Stars (1998-2004 models)

Active Features

Standard on most models, optional on some early 1998

Traction Control:

Optional on some models, particularly with the 3.5L engine

Passive Features

Airbags:

Driver and front passenger airbags (standard)

Seat Belts:

Three-point front and rear seat belts

Child Seat Anchors:

LATCH system (introduced later in the generation, check specific year)

💡 Technology Features

Infotainment

Audio System Options:

AM/FM cassette, AM/FM CD player, premium Infinity audio system (optional)

Navigation:

Optional factory navigation system (rare)

Driver Assistance

Cruise Control:

Standard

Keyless Entry:

Optional

Connectivity

Cellular Phone Integration:

Limited to aftermarket options for this era

Climate Control

Manual Ac:

Standard

Automatic Climate Control:

Optional (especially on higher trim levels)

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended)

Air Filter Replacement:

Every 30,000 miles or 24 months

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months (if equipped)

Spark Plug Replacement:

2.7L/3.2L: 60,000 miles; 3.5L: 100,000 miles (iridium plugs)

Transmission Fluid And Filter Change:

Every 60,000 miles or 48 months

Coolant Flush And Replace:

Every 100,000 miles or 5 years

Fluid Specifications

Power Steering Fluid:

ATF+3 or ATF+4

Brake Fluid:

DOT 3

Known Issues

Transmission Problems:

Valve body issues, torque converter shudder, premature wear in 42LE transmission

Suspension Wear:

Frequent replacement of front struts, ball joints, and sway bar links

Heater Core:

Leaking heater core, often requiring dashboard removal

Oil Leaks:

Leaking valve cover gaskets and oil pan gaskets

Power Window Motors:

Failure of power window regulators and motors

HVAC Blend Door Actuators:

Failure of internal HVAC blend door actuators, affecting temperature control

Dashboard Cracking:

Cracking of the dashboard material due to sun exposure

Ignition Coil Failure:

Individual ignition coil failure leading to misfires

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles, now Stellantis)

Model Evolution

First Generation Introduction:

Second Generation Redesign:

1998 (major overhaul of styling, chassis, and powertrains)

Facelifts:

Minor styling updates, particularly to front and rear fascias, in 2002

Production

Manufacturing Plant:

Conner Avenue Assembly Plant, Detroit, Michigan (for most years)

End Of Production:

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

Was not a frequent recipient of major awards in this generation, but praised for its value and interior space upon release.

Ratings

Konsumen Reports Reliability:

Generally rated as average to below-average in reliability by consumer reports for this period.

Certifications

Safety Certifications:

Meets or exceeds all US Federal Motor Vehicle Safety Standards (FMVSS) for its model years.