Engine Mechanical:
Comprehensive coverage including disassembly, assembly, inspection, and repair of engine components.
Fuel System:
Detailed instructions for fuel injection, fuel pump, injectors, and emissions control systems.
Ignition System:
Coverage of ignition timing, spark plugs, ignition coils, and related diagnostics.
Lubrication System:
Information on oil pump, oil filter, lubrication passages, and recommended oil types.
Exhaust System:
Repair and replacement procedures for exhaust manifolds, catalytic converters, mufflers, and piping.
Electrical System:
Extensive coverage of wiring diagrams, component testing, charging system, starting system, lighting, and accessories.
Body And Chassis:
Procedures for body panel repair, interior components, doors, windows, and chassis adjustments.
Braking System:
Detailed procedures for hydraulic system, disc/drum brakes, parking brake, and ABS if equipped.
Steering System:
Information on steering gear, power steering pump, hoses, and alignment procedures.
Suspension System:
Coverage of struts, shock absorbers, control arms, bushings, and wheel bearing replacement.
Cooling System:
Procedures for radiator, fan, water pump, thermostat, and coolant specifications.
Climate Control:
Covers operation and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling.
Lighting System:
Covers headlights, taillights, interior lighting, and associated switches and relays.
Tune Ups:
Comprehensive instructions for routine tune-ups and performance adjustments.
Maintenance:
Detailed guidance on scheduled maintenance tasks, fluid changes, and inspections.
Removal And Installation:
Step-by-step instructions for removing and installing virtually all vehicle components.
Assembly And Disassembly:
In-depth procedures for breaking down and reassembling major assemblies like the engine and transmission.
Troubleshooting:
Diagnostic procedures and flowcharts to identify and resolve common and uncommon vehicle issues.
Engine Rebuild:
Extensive details on complete engine overhaul, including specifications and tolerances.
Transmission Repair:
Instructions for manual and automatic transmission repair, including disassembly and assembly.
Wheel Alignment:
Detailed specifications and procedures for front and rear wheel alignment.
Wheel Hub Replacement:
Step-by-step guide for replacing wheel bearings and hubs.
Depth Of Information:
Covers basic maintenance to advanced diagnostics and complete mechanical overhauls, suitable for professional technicians and knowledgeable DIYers.
Diagnostic Tools:
References diagnostic procedures that may require basic hand tools, multimeters, and potentially specialized diagnostic equipment depending on the complexity.
Special Tools:
Identifies and illustrates special tools required for specific adjustments or repairs, with Ford part numbers where applicable.
Engine Options:
Primarily covers the 1.3L (1341cc) and 1.5L (1497cc) inline-4 cylinder petrol engines, common in this generation of Ford Aspire.
Horsepower Range:
Typically ranging from approximately 60-75 hp for the 1.3L and 75-90 hp for the 1.5L, depending on specific market and tuning.
Torque Range:
Torque figures generally between 90-100 Nm for the 1.3L and 110-125 Nm for the 1.5L.
Fuel Delivery:
Electronic Fuel Injection (EFI) systems.
Cylinder Layout:
Inline-4 Cylinder (I4)
ECM Coverage:
Information on the Engine Control Module (ECM), sensors, and actuators critical for engine operation.
Oil Change Interval:
Typically recommended every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used.
Timing Belt Replacement:
Crucial interval for the 1.3L and 1.5L engines, often around 60,000-100,000 km, with details on procedure and related components (tensioner, idler).
Engine Oil Type:
Likely recommends API SG/SH or higher, with viscosity grades such as 10W-30 or 5W-30, based on ambient temperature. Manual will specify precise Ford standards.
Coolant Type:
Typically a silicate-free, ethylene glycol-based coolant. Manual will specify the exact Ford specification (e.g., Ford Super Coolant).
Transmission Fluid Type:
For manual transmissions, gear oil specifications will be provided. For automatics, specific ATF (Automatic Transmission Fluid) types (e.g., Mercon) will be detailed.
Brake Fluid Type:
Typically DOT 3 or DOT 4 brake fluid. Manual will confirm the specific requirement.
Common Wear Items:
May include common issues like wear on suspension bushings, clutch wear, potential for minor electrical gremlins, and exhaust system corrosion.
Engine Performance Issues:
The manual will help diagnose issues like rough idling, misfires, and poor acceleration by guiding through fuel, ignition, and sensor checks.
