Target Audience:
DIY mechanics, independent repair shops, and Mercedes-Benz enthusiasts.
Value Proposition:
Provides professional-grade repair information equivalent to dealership-level manuals at a fraction of the cost, covering a vast range of topics.
Comprehensiveness:
Over 5000 pages covering virtually every aspect of the vehicle's maintenance and repair.
Accessibility:
Works on all computers (PC & MAC) and allows for selective printing of specific pages.
Diagnostic Support:
Extensive coverage of trouble codes and diagnostic procedures.
Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Market Coverage:
North America (implied by model designations)
Type:
Service and Repair Manual
Digital Format:
PDF (delivered as a ZIP archive)
Engine Mechanical:
Engine overhaul and rebuilding, timing belt replacement, engine performance tuning
Engine Management:
Trouble codes, computer diagnostic codes, firing orders
Fuel And Emissions:
Fuel system, emissions control systems
Drivetrain:
Transmission information, U-joint and CV-joint service procedures
Suspension And Steering:
Front end procedures and specifications, suspension system service
Brakes:
Brake system service and repair
Electrical System:
Wiring diagrams, troubleshooting and diagnostics of electrical components
Body And Chassis:
Sunroof service, exterior and interior components
HVAC:
Air conditioning service and capacities
Maintenance:
Factory maintenance schedules and charts
Repair:
Detailed repair procedures for all covered systems
Diagnostics:
Troubleshooting and diagnostics, interpretation of computer diagnostic codes
Specifications:
Complete torque specifications, detailed specifications covered
Diagrams:
Serpentine belt routings with diagrams, complete wiring diagrams, hundreds of illustrations
Depth:
Comprehensive: from basic maintenance to full engine and transmission overhauls, including advanced diagnostics and electrical schematics.
Delivery Method:
Downloadable ZIP archive containing PDF files.
Software Requirement Windows:
WinZip (or compatible decompression software) required for Windows.
Software Requirement Mac:
Archive Utility (built-in OS X) or StuffIt Expander (free) recommended for Mac.
Scalability:
PDF format allows for zooming for detailed part views.
Printability:
Pages can be printed as needed, protecting the original digital file from grease.
Binding:
Digital (not applicable for printed book)
Paper Quality:
Digital (not applicable for printed book)
Engine Type:
V6 SOHC (M112 series)
Displacement Ml320:
3.2 Liters (3199 cc)
Bore X Stroke Ml320:
89.9 mm x 84.0 mm
Horsepower Ml320:
Approx. 215 hp @ 5750 rpm
Torque Ml320:
Approx. 229 lb-ft @ 3250 rpm
Engine Type:
V6 SOHC (M112 series)
Displacement Ml350:
3.7 Liters (3724 cc)
Bore X Stroke Ml350:
97.0 mm x 82.9 mm
Horsepower Ml350:
Approx. 232 hp @ 5750 rpm
Torque Ml350:
Approx. 250 lb-ft @ 3250 rpm
Fuel Injection:
Sequential Electronic Fuel Injection (SEFI)
Timing Mechanism:
Single Overhead Camshafts (SOHC) per bank, driven by timing chain.
Transmission Type Standard:
5-speed Automatic (722.6 series '5G-TRONIC')
Transmission Type Optional:
Not specified as optional, standard across W163 ML320/ML350.
Transmission Control:
Electronically controlled with automatic shifting programs.
Transmission Fluid Type:
Mercedes-Benz Specification MB 236.10 or MB 236.12 (ATF - Automatic Transmission Fluid).
Length:
Approx. 184.5 inches (4686 mm)
Width:
Approx. 71.6 inches (1819 mm)
Height:
Approx. 67.7 inches (1720 mm)
Wheelbase:
Approx. 111.0 inches (2819 mm)
Curb Weight:
Approx. 4,400 - 4,700 lbs (2000 - 2130 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 5,800 - 6,000 lbs (2630 - 2720 kg)
Cargo Volume Behind Rear Seats:
Approx. 39.8 cubic feet (1127 liters)
Cargo Volume With Rear Seats Folded:
Approx. 77.4 cubic feet (2192 liters)
NHTSA Front Crash Rating:
4-star driver, 4-star passenger (for earlier models, later models may vary)
IIHS Front Crash Rating:
Good (for models equipped with side airbags)
Traction Control:
Standard Electronic Traction System (ETS)
Stability Control:
Standard Electronic Stability Program (ESP) on most models.
Braking System:
Four-wheel Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS)
Airbags:
Front airbags, optional side-impact airbags for front and rear occupants.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters for all occupants.
Audio System:
Standard AM/FM stereo with CD player or optional Bose premium sound system. Available navigation system (COMAND).
Climate Control:
Standard manual or optional automatic climate control (THERMATIC/THERMOTRONIC).
Cruise Control:
Standard cruise control.
Parking Assistance:
Optional rear park assist sensors on later models.
Phone Integration:
Optional hands-free communication system with Bluetooth (availability varies by model year and options).
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to specific model year maintenance schedule in manual).
Transmission Fluid Service:
Recommended every 40,000 to 60,000 miles, or as per the service manual's specific guidance for the 722.6 transmission.
Spark Plug Replacement:
Typically around 100,000 miles for iridium spark plugs.
Engine Oil Specification:
SAE 0W-40 or 5W-40 Synthetic Engine Oil meeting Mercedes-Benz Specification MB 229.5.
Coolant Specification:
Mercedes-Benz Specification MB 325.0 (Approved Antifreeze/Coolant - typically a silicate-free, ethylene glycol-based coolant).
Brake Fluid Specification:
DOT 4 Plus (SAE J1704) Hydraulic Brake Fluid.
Misfires And Ignition:
Can experience misfires due to faulty ignition coils, spark plugs, or mass airflow sensors.
Oil Leaks:
Common oil leaks can occur from valve cover gaskets, oil cooler seals, and crankcase seals.
Window Regulators:
Window regulator mechanisms are prone to failure, causing windows to drop unexpectedly.
ABS Esp Sensor Failure:
Wheel speed sensors for ABS and ESP can fail, triggering warning lights and affecting braking/stability control.
Transmission Harshness:
The 5G-TRONIC transmission can sometimes exhibit harsh shifting or delayed engagement, often related to valve body issues or fluid contamination.
Manufacturer Heritage:
Mercedes-Benz, a global leader in luxury and automotive engineering with a long history of innovation and quality since 1886.
Introduction Of W163:
The W163 ML-Class was introduced in late 1997 for the 1998 model year as Mercedes-Benz's first entry into the luxury SUV market.
Facelift And Updates:
Received a significant facelift for the 2002 model year (W163.5), featuring revised exterior styling, interior upgrades, and powertrain enhancements, including the introduction of the ML350.
Assembly Locations:
Primarily assembled in Tuscaloosa, Alabama, USA.
