Engine Mechanical:
Complete overhaul, including disassembly, inspection, reassembly, torque specifications, and component tolerances for the inline-four cylinder engine.
Engine Management System:
Detailed coverage of the Motronic engine management system, including sensor inputs, ECU functions, fuel injection mapping, ignition timing, and troubleshooting diagnostic codes.
Fuel System:
Service and repair of the fuel pump, fuel injectors, fuel pressure regulator, fuel lines, and evaporative emissions control system.
Ignition System:
Inspection and testing of ignition coils, spark plug wires, and electronic ignition control modules.
Cooling System:
Maintenance and repair of the radiator, coolant pump, thermostat, hoses, and fan assembly. Includes coolant types and capacities.
Exhaust System:
Service procedures for exhaust manifold, catalytic converter, mufflers, and exhaust mounts. Includes emissions system components.
Transmission:
Complete service and overhaul for the 5-speed manual transmission, including clutch operation, gear engagement, and final drive maintenance.
Clutch:
Detailed procedures for clutch inspection, adjustment, replacement of friction plates, and hydraulic clutch system service.
Drivetrain Final Drive:
Service for the shaft-driven final drive, including universal joints, driveshaft, differential, and lubrication specifications.
Suspension Front:
Comprehensive service for the Telelever front suspension system, including fork oil changes, seal replacement, spring adjustments, and alignment procedures.
Suspension Rear:
Service for the Paralever rear suspension, including shock absorber adjustments, linkage maintenance, bearing inspection, and rear swingarm service.
Brakes Front:
Detailed procedures for the ABS-equipped dual disc brake system, including caliper service, brake pad replacement, fluid bleeding, rotor inspection, and ABS modulator diagnostics.
Brakes Rear:
Service for the single disc rear brake system, including caliper service, pad replacement, fluid bleeding, and rotor inspection.
Wheels And Tires:
Information on wheel bearing service, tire mounting and balancing, and recommended tire pressures and sizes.
Steering:
Inspection and service for the steering head bearings, steering lock, and handlebar components.
Electrical System:
Extensive coverage of the motorcycle's electrical system, including wiring diagrams, battery maintenance, charging system (alternator and regulator), starter motor, lighting, and horn.
Instrumentation And Controls:
Service and troubleshooting for the instrument cluster, switches, levers, and control cables.
Bodywork And Fairings:
Procedures for the removal, installation, and repair of fairings, body panels, seat, and fuel tank.
Lighting System:
Headlight, taillight, turn signal, and auxiliary lighting service, including bulb replacement and aiming procedures.
Diagnostics And Troubleshooting:
Comprehensive diagnostic flowcharts and troubleshooting guides for common issues, covering all major systems.
Routine Maintenance:
Detailed instructions for oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though this is shaft drive), brake fluid flushes, and coolant checks.
Major Repairs:
Step-by-step guides for engine rebuilds, transmission overhauls, suspension component replacements, and electrical system diagnostics.
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving a wide range of performance and operational issues.
Torque Specifications:
Precise torque values for all critical fasteners and components, essential for safe and accurate assembly.
Wiring Diagrams:
High-quality, detailed electrical schematics for all circuits and components, aiding in electrical troubleshooting.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Depth:
Comprehensive, covering everything from basic pre-ride checks and routine maintenance to in-depth engine and transmission rebuilds, advanced electrical diagnostics, and chassis component overhauls.
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Scheduled at 20,000 km (12,000 miles) and subsequent multiples, covering valve clearance checks, spark plug replacement, and detailed system inspections.
Engine Oil Type:
API SG/SH or JASO MA compliant motorcycle oil, viscosity grade 15W-40 or 20W-50 (refer to manual for specific ambient temperature recommendations).
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change.
Brake Fluid Type:
DOT 4 synthetic brake fluid.
Coolant Type:
BMW Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water).
Common Wear Items:
Clutch wear, clutch slave cylinder seals, alternator brushes, wheel bearings, and ignition coil failures.
Electrical Gremlins:
Occasional issues with the Motronic system or charging system components due to age and vibration, though generally reliable.
Suspension Maintenance:
Regular fork oil changes and rear shock servicing are recommended to maintain optimal performance and longevity.
Fuel Line Cracking:
Older fuel lines can become brittle and crack, requiring replacement.
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly known for their boxer engines and innovative touring and sport-touring models.
K Series Introduction:
The K-series was BMW's foray into inline-four engines, initially introduced in the early 1980s with the K100. The K 1200 RS represents an evolution of this platform, focusing on performance and sport-touring.
K1200Rs Development:
The K 1200 RS built upon the technological advancements of its predecessors, featuring improvements in engine management, suspension, and overall chassis dynamics. The specific model years 1998-2008 saw refinements in power delivery, ergonomics, and electronics.
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
Production Period:
1997-2004 (This manual covers the latter part of this period, extending to 2008 which implies potential overlap with successor models or specific regional market coverage of the manual itself for this period).
