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Daihatsu Hijet 1998-2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Generation: Seventh Generation (S200/S210 Series) Codes Chassis Codes: S200 Series (Rear-wheel drive), S210 Series (4-wheel drive) 👋 Introduction Market Position Vehicle Segment:...
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类型: Truck/van
厂商:
斯库: 489826
Daihatsu Hijet 1998-2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Generation:
Seventh Generation (S200/S210 Series)
Codes
Chassis Codes:
S200 Series (Rear-wheel drive), S210 Series (4-wheel drive)
👋 Introduction
Market Position
Vehicle Segment:
Kei truck / Microvan (global variant of light commercial vehicle)
Competitive Analysis
Direct Competitors:
Suzuki Carry, Subaru Sambar, Honda Acty (in relevant markets)
Key Features
Vehicle Versatility:
Known for its compact size, maneuverability, fuel efficiency, and adaptability for various commercial and personal uses.
Manual Value Proposition
Target Audience:
Professional mechanics, fleet maintenance departments, and experienced DIY enthusiasts seeking in-depth repair and maintenance knowledge.
📋 Manual Details
Coverage Areas
Applicable Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery
Delivery Method:
Instant Download
Printability
Print Quality:
Full Printable
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emission control systems, engine management system (ECU)
Transmission:
Manual transmission, automatic transmission (if applicable), clutch system, transfer case (for 4WD models)
Drivetrain:
Front axle, rear axle, drive shafts, differential, hub bearings
Suspension:
Front suspension (MacPherson strut), rear suspension (leaf spring), shock absorbers, springs, control arms, stabilizer bars
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS system (if equipped)
Steering:
Power steering system, steering column, steering gear/rack and pinion
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, frame/chassis, corrosion protection
HVAC:
Heating, ventilation, and air conditioning (HVAC) system operation and service
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code interpretation
Repair:
Component removal and installation, engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component repair
Diagnostics:
Detailed diagnostic procedures for all major vehicle systems, including electrical schematics and component testing
Electrical Service:
Comprehensive wiring diagrams, circuit descriptions, connector pinouts, diagnostic procedures for electrical faults
Technical Depth
Depth:
Comprehensive (suitable for professional technicians and advanced DIYers), covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
N/A (Digital format)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS
Software Requirements
Required Software:
Adobe Acrobat Reader, WinRAR (for extraction if compressed)
⚙️ Engine Specifications
Primary Engine
Engine Codes Common:
EF-SE, EF-VE (3-cylinder SOHC/DOHC gasoline engines)
Displacement
Engine Displacement:
659cc (0.7L)
Performance
Horsepower Range:
Approximately 45-64 HP (depending on engine variant and market)
Torque Range:
Approximately 50-60 lb-ft (depending on engine variant and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECU Type:
Engine Control Unit (ECU) with diagnostic capabilities (OBD-I/OBD-II depending on market and year)
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed Manual Transmission
Optional Transmission
Optional Transmission Type:
3-speed or 4-speed Automatic Transmission
Features
Drive Configurations:
Rear-Wheel Drive (RWD) and All-Wheel Drive (4WD) with selectable or full-time 4WD systems.
📐 Dimensions
Exterior
Length:
Varies by body style, typically around 3,395 mm (133.7 in) for Kei vehicle regulations.
Width:
Varies by body style, typically around 1,475 mm (58.1 in) for Kei vehicle regulations.
Height:
Varies by body style, typically around 1,880 mm (74.0 in) for Kei vehicle regulations.
Weights
Curb Weight:
Approximately 750-900 kg (1650-1980 lbs), depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Ratings vary significantly by market and testing agency. Generally designed for urban commercial use, with safety features evolving throughout the production run.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) - optional on some models/years, front disc brakes.
Passive Features
Passive Safety Features:
Seat belts, reinforced cabin structure.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic AM/FM radio, CD player (optional on higher trims or later models). Focus is on utility rather than advanced infotainment.
Driver Assistance
Driver Assistance Features:
Limited. Primarily focused on mechanical systems rather than advanced electronic driver aids.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,100 miles) or 6 months, but refer to manual for specific engine and oil type.
Transmission Fluid Change:
Manual: Check periodically, replace if contaminated. Automatic: Typically every 40,000-60,000 km (25,000-37,000 miles).
Coolant Change:
Every 2 years or 40,000 km (25,000 miles).
Fluid Specifications
Engine Oil Grade:
API SG/SH/SJ or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for exact specification and viscosity based on climate).
Coolant Type:
Ethylene glycol-based coolant (pink or red)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 SAE 75W-90 gear oil
Transmission Fluid Automatic:
Dexron III or equivalent ATF
Known Issues
Common Complaints:
Potential for rust in areas with heavy salting, occasional carburetor issues (on older models or specific markets), wear on suspension components due to heavy use.
Filter Part Numbers
Oil Filter Example:
e.g., Daihatsu 90915-YZZE1 (cross-references available for aftermarket filters)
Air Filter Example:
e.g., Daihatsu 17801-87106 (cross-references available for aftermarket filters)
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu has a long history of producing small, efficient, and reliable vehicles, with the Hijet line dating back to the 1960s.
Model Evolution
Seventh Gen Hijet:
The S200/S210 series Hijet, introduced in 1999, represented a significant redesign with updated styling, improved chassis, and a focus on enhanced utility and driver comfort.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Vehicle Recognitions:
While not typically subject to major automotive awards in the same vein as passenger cars, the Hijet is recognized for its reliability, practicality, and value in the commercial vehicle segment.
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