BMW 5-series (E39) 1998 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-series Chassis Code: E39 Model Year: 1998 Generation Generation Code: E39 Generation Years: 1995-2003 Codes Common Engine Codes 1998: M52B20, M52B25, M52B28 Common...

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标签: 1998 5-series BMW Car Cars E39 Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

5-series

Chassis Code:

Model Year:

Generation

Generation Code:

Generation Years:

1995-2003

Codes

Common Engine Codes 1998:

M52B20, M52B25, M52B28

Common Transmission Codes 1998:

ZF 5HP18, ZF 5HP19, ZF 5HP24, Getrag 420G

👋 Introduction

Market Position

Market Segment:

Executive sedan

Target Audience:

Affluent professionals, enthusiasts

Competitive Analysis

Key Competitors 1998:

Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Jaguar S-Type

Key Features

Bmw Philosophy:

Ultimate Driving Machine; emphasis on performance, handling, and build quality

E39 Strengths:

Balanced chassis, powerful engines, refined interior, excellent handling

Technological Advancements E39:

CAN bus integration, advanced engine management, electronic stability control (optional)

📋 Manual Details

Coverage Areas

All Models Covered:

Yes (all E39 5-series models for 1998)

Repair Scope:

A-Z repairs

Information Type:

Vehicle specific, dealership technician level

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Likely Digital (PDF) given description, but could be Print

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnostics, timing, lubrication, cooling

Engine Electrical:

Ignition, fuel injection (DME), sensors, actuators, ECU troubleshooting

Transmission Manual:

Clutch, gearbox, driveshafts, linkage, fluid service

Transmission Automatic:

Hydraulics, torque converter, electronic control (EGS), valve body, fluid service, diagnostics

Braking System:

Hydraulic system, ABS, DSC (Dynamic Stability Control), pad/rotor replacement, bleeding procedures, parking brake

Suspension Steering:

Front/rear suspension components, bushings, ball joints, steering rack, power steering system, wheel alignment

Electrical System Body:

Lighting, wipers, washers, power windows, central locking, mirrors, seats, climate control blower, horn

Body And Chassis:

Body panels, doors, hood, trunk, interior trim, chassis structure, rust prevention

Fuel System:

Fuel pump, injectors, lines, filter, EVAP system

Exhaust System:

Catalytic converters, mufflers, pipes, hangers, oxygen sensors

Climate Control:

AC system, heater core, evaporator, refrigerant, blower motor, controls

Safety Systems:

Airbag system (SRS), seatbelt pre-tensioners, diagnostics

Diagnostic Troubleshooting:

Fault code retrieval, component testing, wiring diagrams, symptom-based troubleshooting

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plugs, coolant flush, brake fluid flush, belt inspection/replacement

Component Replacement:

Headlights, taillights, starter, alternator, water pump, fuel pump, radiator, thermostat

Major Repairs:

Engine rebuild (partial/full), transmission overhaul, cylinder head removal/installation, differential service

Electrical Diagnostics:

Troubleshooting electrical faults, testing circuits, component testing using multimeter and scope

Drivability Issues:

Diagnosis and repair of misfires, rough idling, poor acceleration, starting problems

Suspension Steering Repair:

Replacement of shocks, struts, control arms, tie rods, power steering pump/rack

Brake System Repair:

Calipers, rotors, brake lines, ABS module troubleshooting

Climate Control Servicing:

Refrigerant recharge, leak detection, component replacement (compressor, expansion valve)

Body Repair:

Panel alignment, door hinge adjustment, trim removal/installation

Wiring Diagrams:

Comprehensive schematics for all electrical systems

Technical Depth

Depth:

Expert-level; covers complete teardown, rebuild, and advanced diagnostics

Diagnostic Tools:

Implies use of BMW's diagnostic tools (e.g., GT1/DIS) and procedures

📊 Manual Specifications

File Format

File Format:

Likely PDF; potentially printable, searchable text

Print Quality

Print Quality:

High quality (typical for OEM manuals)

Binding Type

Binding Type:

N/A (if digital); if printed, likely spiral-bound or hardbound for durability

Paper Type

Paper Type:

N/A (if digital); if printed, likely heavy-duty, glossy paper suitable for workshop use

⚙️ Engine Specifications

Primary Engine

Engine Variant 1998 Common 1:

M52B25 (2.5L Inline-6)

Engine Variant 1998 Common 2:

M52B28 (2.8L Inline-6)

Engine Variant 1998 Less Common:

M52B20 (2.0L Inline-6), M62B44 (4.4L V8)

Performance

2.5L Inline 6 Hp Approx:

170 hp @ 5500 rpm

2.5L Inline 6 Torque Approx:

181 lb-ft @ 3900 rpm

2.8L Inline 6 Hp Approx:

190 hp @ 5500 rpm

2.8L Inline 6 Torque Approx:

206 lb-ft @ 3950 rpm

Fuel System

Fuel Injection Type:

Sequential Multi-Port Fuel Injection (MPI)

Engine Management:

Digital Engine Electronics (DME) - Siemens or Bosch

Recommended Fuel:

Premium Unleaded (91+ octane)

Engine Construction

Block Material:

Aluminum

Head Material:

Aluminum

Valvetrain:

Double Overhead Camshafts (DOHC), 4 valves per cylinder

Variable Valve Timing:

VANOS (Variable Valve Timing) on intake camshafts for most models

🔧 Transmission

Standard

Transmission Standard 1998:

5-speed Manual (e.g., Getrag 420G for some models)

Optional

Transmission Optional 1998:

5-speed Steptronic Automatic (e.g., ZF 5HP18, 5HP19, 5HP24)

Features

Steptronic Functionality:

Allows manual gear selection via shifter or steering wheel buttons (on some models)

Fluid Specifications

Automatic Transmission Fluid Type:

BMW ATF LT-3 (or equivalent Dexron III/VI depending on specific ZF unit)

Manual Transmission Fluid Type:

BMW MTF LT-2 (or equivalent SAE 75W-90 GL-4/GL-5 gear oil, check specific model)

📐 Dimensions

Exterior

Wheelbase Inches:

111.4

Length Inches:

188.0

Width Inches:

Height Inches:

Weights

Curb Weight Lbs Approx:

3400-3700 (depending on engine/options)

Gross Vehicle Weight Rating Lbs:

4500-4700 (approx)

Wheel Bolt Pattern:

5x120mm

Wheel Offset Et:

ET20 - ET47 (varies by wheel size)

Cargo

Trunk Volume Cubic Feet Approx:

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (1998 E39 528i)

NHTSA Front Impact Passenger:

4 Stars (1998 E39 528i)

IIHS Side Impact:

Good (for models equipped with side airbags)

Active Features

Traction Control:

ASC+T (Automatic Stability Control and Traction) standard on many models

Stability Control:

DSC (Dynamic Stability Control) available as an option on later models, potentially in 1998

Antilock Brakes:

Standard ABS

Passive Features

Airbags:

Front driver and passenger airbags standard; optional front side airbags

Seatbelts:

3-point inertia-reel seatbelts with pre-tensioners

💡 Technology Features

Infotainment

Head Unit Options:

Business CD, Professional CD, Business RDS, Professional RDS (with Cassette/CD)

Navigation System:

Optional MK I/II/III Navigation system

Audio System:

Various BMW Hi-Fi and Harman Kardon sound system options

Driver Assistance

Parking Assistance:

Optional Rear Park Distance Control (PDC)

Cruise Control:

Standard cruise control

Connectivity

Phone Integration:

Optional BMW Assist or integrated Bluetooth (later in production)

Climate Control Tech

Automatic Climate Control:

Dual-zone automatic climate control available

🔧 Maintenance

Service Intervals

Oil Change Interval Miles Approx:

7,500 - 10,000 (or Condition Based Service)

Spark Plug Interval Miles Approx:

60,000 - 100,000 (depending on plug type, e.g., platinum/iridium)

Coolant Flush Interval Miles Approx:

30,000 - 60,000

Brake Fluid Flush Interval Years:

Fluid Specifications

Engine Oil Type:

BMW Longlife-98 or BMW Longlife-01 (e.g., 5W-30, 5W-40 synthetic)

Coolant Type:

BMW Blue Antifreeze (G48 ethylene glycol based)

Power Steering Fluid Type:

Pentosin CHF 11S or similar hydraulic fluid (check specific system)

Engine Oil Capacity Liters Approx:

6.5 - 7.5 (depending on engine)

Known Issues

Common Problem 1:

Cooling system failures (plastic expansion tank, radiator, water pump)

Common Problem 2:

VANOS seal wear leading to rough idle/power loss

Common Problem 3:

Oil leaks from valve cover gasket, oil pan gasket, rear main seal

Common Problem 4:

ABS/DSC sensor failures

Common Problem 5:

Window regulator failures

Common Problem 6:

Ignition coil failures

Common Problem 7:

Headlight leveling system failures

Common Problem 8:

HVAC blower motor resistor failure

📚 Vehicle History

Brand Heritage

Bmw Heritage:

Renowned for engineering, performance, and luxury sedans since the mid-20th century.

Model Evolution

E39 Predecessor:

E34 5-Series

E39 Successor:

E60 5-Series

Production

Production Years:

1995-2003 (global), 1996-2003 (North America)

Manufacturing Locations:

Dingolfing, Germany; various other global assembly plants

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

Car and Driver 10 Best (1997-2003)

Motor Trend Car Of The Year:

Nominee/Awarded (specific year may vary, highly regarded)

Certifications

Safety Certification:

Meets or exceeds all relevant safety standards for its model year.