Engine Mechanical:
Engine assembly, disassembly, cylinder head, valve train, crankshaft, connecting rods, pistons, lubrication system.
Engine Management Driveability:
Engine control unit (ECU) functions, sensors (e.g., MAF, O2, crank position), actuators, diagnostics, emission control systems.
Fuel System:
Fuel injection system (DME), fuel pump, injectors, fuel filter, fuel pressure regulator, EVAP system.
Ignition System:
Ignition coils, spark plugs, DME control of ignition timing.
Cooling System:
Radiator, coolant pump, thermostat, coolant hoses, cooling fan operation, temperature control.
Exhaust System Emission Controls:
Exhaust manifolds, catalytic converters, mufflers, oxygen sensors, secondary air injection, EGR system (if applicable).
Manual Transmission Clutch:
Clutch operation, hydraulic system, manual gearbox disassembly and assembly, gear shift mechanism.
Automatic Transmission Clutch:
Automatic transmission (e.g., GM 4L30-E, ZF 5HP series) operation, hydraulic control, electronic control unit (TCU), torque converter, internal components.
Driveshaft Final Drive:
Driveshaft, universal joints, CV joints, differential assembly, axle shafts, wheel bearings.
Brakes System:
Brake pedal, master cylinder, brake lines, calipers, rotors, ABS system (including sensors and control module), parking brake.
Suspension Steering:
Front and rear suspension components (e.g., control arms, ball joints, springs, shock absorbers), power steering system, steering rack/box, wheel alignment.
Body Interior:
Body panel removal and installation, doors, hood, trunk, interior trim, seats, headliner, dashboard, HVAC system (climate control), power windows, locks, mirrors.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuse box diagrams, relay functions, wiring diagrams for all circuits, instrument cluster, infotainment system (if applicable).
Maintenance Procedures:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, brake pad/rotor replacement, spark plug replacement.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all covered systems.
Troubleshooting Diagnostics:
Diagnostic flowcharts, symptom-based troubleshooting guides, fault code interpretation, common problem identification.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, fluid types, clearances, diagnostic values, alignment settings.
Depth Of Coverage:
Full factory level repair and diagnostic coverage, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, schematics, and specifications.
Oil Change Interval:
Typically 7,500 to 10,000 miles or annually, depending on driving conditions and specific engine oil used (refer to manual for exact recommendations).
Spark Plug Replacement Interval:
Varies by plug type: platinum plugs typically 100,000 miles, older copper plugs much sooner (refer to manual for specific engine and plug).
Coolant Flush Interval:
Every 2-4 years or specific mileage, depending on coolant type (BMW Blue Coolant or equivalent).
Brake Fluid Flush Interval:
Every 2 years due to moisture absorption.
Engine Oil Specification:
BMW High Performance Synthetic SAE 5W-30 or 0W-30 (e.g., Castrol Syntec or equivalent meeting BMW LL-98 specification).
Engine Oil Capacity:
V8 models: ~6.5-7.0 liters. V12 models: ~7.5-8.0 liters (check manual for precise capacities).
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed 50/50 with distilled water.
Power Steering Fluid Spec:
ATF Dexron II/III or Pentosin CHF 11S (specific to steering system type, consult manual).
Common E31 Issues:
Nikasil cylinder liner wear (on early M60 V8s), ABS sensor failures, VANOS seal leaks, cooling system leaks (hoses, water pump), door seal degradation, headlight motor failures, fuel pump failures.
Preventative Maintenance Focus:
Regularly inspect cooling system, check for oil leaks, maintain electrical connections, monitor VANOS operation. Manual provides guidance on these.