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Chrysler Voyager 1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1998 Generation Platform: NS (Second Generation) Codes Model Code: GS 👋 Introduction Market Position Segment: Full-size Minivan Competitive Analysis Key Competitors:...
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Chrysler Voyager 1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Year:
1998
Generation
Platform:
NS (Second Generation)
Codes
Model Code:
GS
👋 Introduction
Market Position
Segment:
Full-size Minivan
Competitive Analysis
Key Competitors:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Toyota Sienna, Honda Odyssey
Key Features
Vehicle Selling Points:
Spacious interior, flexible seating arrangements, comfortable ride, available all-wheel drive (AWD) on some trims/engines.
📋 Manual Details
Coverage Areas
Markets Covered:
North America, Europe (as Chrysler Voyager/Dodge Grand Caravan variants)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.0L V6, 3.3L V6, 3.8L V6), Transmission (3-speed automatic, 4-speed automatic), Drivetrain
Chassis:
Suspension (front & rear), Steering, Brakes (front disc, rear drum/disc), Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Ignition System, Starting System, Charging System, Power Accessories, HVAC Controls, Instrument Cluster, Body Control Modules
Body:
Exterior Body Panels, Doors, Windows, Interior Trim, Seats, HVAC System Components, Fuel System Components
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tire Rotation
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) for OBD-I/OBD-II (if applicable for specific components)
Repair:
Component Removal & Installation, Overhaul Procedures, Reassembly Instructions, Adjustment Procedures
Special Procedures:
Airbag System Service, ABS System Service, Power Sliding Door Mechanism Service
Technical Depth
Depth:
Comprehensive; covers basic maintenance to major component overhauls and detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality
Resolution:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
3.0L V6 (Mitsubishi 6G72)
Engine 1 Displacement:
2972 cc (3.0 Liters)
Engine 1 Configuration:
SOHC V6
Engine 1 Horsepower:
142 hp @ 5000 rpm
Engine 1 Torque:
180 lb-ft @ 3750 rpm
Secondary Engine
Engine 2 Name:
3.3L V6 (Chrysler EDB/EDZ)
Engine 2 Displacement:
3301 cc (3.3 Liters)
Engine 2 Configuration:
OHV V6
Engine 2 Horsepower:
158 hp @ 4800 rpm
Engine 2 Torque:
193 lb-ft @ 3600 rpm
Tertiary Engine
Engine 3 Name:
3.8L V6 (Chrysler EGT)
Engine 3 Displacement:
3778 cc (3.8 Liters)
Engine 3 Configuration:
OHV V6
Engine 3 Horsepower:
166 hp @ 4400 rpm
Engine 3 Torque:
220 lb-ft @ 3200 rpm
Performance
0-60 Mph Approx:
9.5 - 11.5 seconds (depending on engine)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
20 gallons (75.7 Liters)
🔧 Transmission
Standard
Transmission Type Std:
4-speed Automatic (e.g., A604/41TE for 3.0L V6, 42LE for 3.3L/3.8L V6)
Optional
Transmission Type Opt:
3-speed Automatic (less common on 1998 models, typically replaced by 4-speed)
Features
Transmission Features:
Lock-up torque converter, electronic shift control
Fluid Type
Transmission Fluid:
ATF+4 (or equivalent for early models, consult manual for exact spec e.g., ATF+3)
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
195.5 inches (4966 mm)
Width:
76.7 inches (1948 mm)
Height:
68.3 inches (1735 mm)
Weights
Curb Weight Approx:
3800 - 4200 lbs (1724 - 1905 kg) depending on configuration
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 35-40 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 80-90 cu ft
Cargo Volume Max:
Approx. 140-150 cu ft (with all rear seats removed)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Driver: 4 stars; Passenger: 4 stars (1998 model year testing)
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Traction Control:
Traction control system (TCS) available on some models.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seat Belts:
3-point seat belts in all seating positions; shoulder belt height adjusters.
Child Safety:
Child seat LATCH anchor points (introduced on some later NS models, check specific build date).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player; optional CD player. Basic speaker configurations.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
OBD Standard:
OBD-I initially, transitioning to OBD-II for some components/late models. Manual will detail diagnostic port location and access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).
Transmission Fluid Change:
Every 30,000 - 60,000 miles, or as per severe service schedule. Consult manual for specific recommendations.
Spark Plug Replacement:
Approximately 100,000 miles for platinum-tipped plugs, check specific engine type.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (or 10W-30 depending on climate, consult manual)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, color orange or red. Mopar OAT coolant is *not* compatible.
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Head gasket leaks (especially on 3.3L/3.8L OHV engines), intake manifold gasket leaks, oil cooler line leaks.
Common Problems Transmission:
Torque converter shudder, transmission fluid leaks, premature wear on internal components, shift solenoid issues.
Common Problems Electrical:
Power window motor failures, power door lock issues, instrument cluster failure (dimming/dead gauges), HVAC blower motor resistor failure.
Common Problems Suspension:
Worn control arm bushings, ball joints, tie rod ends; premature strut/shock absorber wear.
Common Problems Body:
Rust, especially around wheel wells and rocker panels. Door latch/mechanism issues (including power sliding doors). Plastic trim degradation.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history in automotive manufacturing, known for innovation and comfort-oriented vehicles.
Model Evolution
Voyager Gens:
First generation (1984-1990), Second Generation (NS: 1991-1995), Third Generation (RS: 1996-2000). This manual covers the RS generation.
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Model Production Years:
1996-2000 (RS Generation)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the Voyager was a popular minivan, it did not consistently appear on Car and Driver's 10Best lists as the Dodge Caravan/Grand Caravan often did in earlier years. However, it was a strong contender in its segment.
Ratings
Jd Power Initial Quality:
Typically rated average to below average in initial quality compared to segment leaders during this period.
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