Dodge Neon 1998 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1998 Codes Platform Code: PL (Chrysler's second-generation small car platform) 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics,...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Platform Code:

PL (Chrysler's second-generation small car platform)

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge of the 1998 Dodge Neon

Competitive Analysis

Key Competitors 1998:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Mitsubishi Mirage

Key Features

Vehicle Strengths:

Affordable pricing, good fuel economy, available sporty variants (e.g., ACR), relatively simple mechanicals

Manual Value Proposition:

Provides factory-level accuracy and detail for maintenance, repair, and troubleshooting, enabling cost savings and better vehicle care.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical Systems, Electrical Systems, Body and Chassis, Maintenance, Diagnostics, Repair Procedures

Engine Coverage:

2.0L SOHC and DOHC (420A, 601 variants)

Transmission Coverage:

Manual (5-speed), Automatic (3-speed)

Page Count

Estimated Pages:

~1500-2000 (typical for a comprehensive factory FSM)

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine fuel and ignition, engine cooling, engine lubrication, emission controls, exhaust systems, automatic transmission, manual transmission, clutch, drive axles

Chassis:

Suspension (front and rear), steering system, brake system (front disc, rear drum/disc), wheels and tires

Electrical:

Battery, charging system, starting system, ignition system, lighting, instruments and gauges, wipers and washers, horn, power windows, power door locks, audio systems, safety systems (airbags, ABS if equipped)

Body And Interior:

Body panels, doors, windows, interior trim, seats, HVAC (heating, ventilation, and air conditioning), body seals

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt replacement

Diagnostics:

Troubleshooting charts, symptom-based diagnostics, OBD-II (On-Board Diagnostics II) code interpretation, component testing procedures

Repair:

Engine overhaul, transmission overhaul, suspension component replacement, brake caliper/rotor replacement, steering rack replacement, electrical component diagnosis and repair, body panel repair

Special Tools And Techniques:

Identification and use of specialized Chrysler tools, specific torque specifications, alignment procedures

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable due to it being a digital factory manual

Print Quality

Quality:

High-resolution scans of original factory documentation, suitable for printing.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Type 1:

2.0L (1996cc) Inline-4, SOHC (Single Overhead Cam)

Bore X Stroke 1:

87.5 mm x 83.0 mm

Compression Ratio 1:

9.8:1

Horsepower 1:

118 hp @ 5200 rpm

Torque 1:

120 lb-ft @ 3600 rpm

Engine Code 2:

Engine Type 2:

2.0L (1996cc) Inline-4, DOHC (Double Overhead Cam) - High Output

Horsepower 2:

125 hp @ 5500 rpm (standard DOHC), ~130 hp for ACR models

Torque 2:

130 lb-ft @ 4400 rpm (standard DOHC)

Performance

0 60 Mph Est:

8.5 - 9.5 seconds (depending on engine and transmission)

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Regular (87 Octane)

Engine Management

ECU Type:

Chrysler JTEC (often referred to by its Mitsubishi origin code)

OBD Standard:

OBD-II

🔧 Transmission

Standard

Type 1:

5-Speed Manual (Getrag A568)

Optional

Type 2:

3-Speed Automatic (Chrysler A604/41TE - though less common on '98 Neon compared to later models, typically found on Stratus/Cirrus, but earlier Neons used A604)

Features

Clutch Type:

Dry single plate, cable operated (manual)

Fluid Specifications

Manual Transmission Fluid:

API GL-3/GL-4, SAE 75W-90 (or specified alternative)

Automatic Transmission Fluid:

Chrysler ATF+3 (or equivalent)

📐 Dimensions

Exterior

Length:

162.1 inches (4117 mm)

Width:

66.9 inches (1700 mm)

Height:

53.4 inches (1356 mm)

Wheelbase:

104.4 inches (2652 mm)

Weights

Curb Weight Est:

2500 - 2700 lbs (1134 - 1225 kg)

Gross Vehicle Weight Rating Est:

3500 - 3700 lbs (1588 - 1678 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

★★★★☆ (4/5 Stars)

NHTSA Front Impact Passenger:

★★★★☆ (4/5 Stars)

IIHS Front Offset Ld:

Acceptable (on some configurations, though often rated poorer than competitors)

Active Features

Optional on most trims, standard on some higher trims or Sport models.

Passive Features

Airbags:

Driver and passenger front airbags (standard)

Seatbelts:

Front 3-point height-adjustable seatbelts with pretensioners, rear 3-point seatbelts

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player, optional CD player. Up to 6 speakers available.

Display:

Basic analog gauges for speedometer, tachometer, fuel, temperature. Warning lights for oil pressure, battery, check engine, etc.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Phone Integration:

None (factory).

🔧 Maintenance

Service Intervals

Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic or high-quality conventional oil).

Engine Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Change:

Manual: Every 50,000 miles (80,000 km). Automatic: Every 30,000-50,000 miles (48,000-80,000 km) depending on driving conditions.

Spark Plug Replacement:

Copper plugs: 30,000 miles. Platinum/Iridium plugs (if applicable): 100,000 miles.

Fluid Specifications

Engine Oil:

API Service SG, SH, SJ or higher; SAE 5W-30 recommended (check owner's manual for specific viscosity based on temperature).

Coolant:

Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Prediluted 50/50 with distilled water.

Brake Fluid:

DOT 3

Known Issues

Common Problems Engine:

Head gasket failure (especially early models/high-heat conditions), oil leaks (valve cover, oil pan), intake manifold gasket leaks (design flaw on some Mopar engines).

Common Problems Suspension Steering:

Worn ball joints, tie rod ends, wheel bearings; power steering pump leaks.

Common Problems Electrical:

Instrument cluster failure (gauges), power window motor failure, door lock actuator issues, ambient temp sensor failure.

Common Problems HVAC:

Blend door actuator failure, blower motor resistor failure, refrigerant leaks.

Maintenance Items

Timing Belt:

NOT APPLICABLE (420A engine uses a timing chain; 601 DOHC engine uses a timing belt, replacement interval typically 70,000-100,000 miles).

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation

Model Evolution

Generation:

First Generation (1995-1999)

Design Origin:

Developed in collaboration with Mitsubishi Motors (platform sharing, some powertrain components).

Production

Manufacturing Location:

Belvidere Assembly Plant, Illinois, USA

Production Years:

1995-2005 (Two Generations)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list in 1997 and 1998 (for its price and performance).

Ratings

Fuel Economy Est Mpg:

City: 23-26 MPG, Highway: 30-34 MPG (depending on engine and transmission).