Positioning:
A mid-size family car positioned between the Bravo/Brava hatchback and the larger Alfa Romeo 164. It offered practicality and a spacious interior, particularly the Marea Weekend wagon.
Competitors:
Ford Mondeo, Opel Vectra/Vauxhall Cavalier, Volkswagen Passat, Peugeot 406, Renault Laguna, Citroën Xantia.
Features:
Offered in both hatchback and estate (Weekend) body styles, available with a range of petrol and diesel engines, known for comfortable ride and spaciousness.
Body Styles:
Offered as a 5-door hatchback and a 5-door estate (Marea Weekend), providing versatility for different user needs.
Powertrain:
Engine, Fuel System, Emission Control, Cooling, Lubrication, Ignition, Starting, Charging, Transmission (Manual and Automatic), Clutch, Drivetrain (Propeller Shaft, Driveshaft, Differential, Axles)
Chassis:
Suspension (Front and Rear), Steering (Column, Power Steering), Wheels, Tires, Brakes (Control, Service, Parking Brake)
Electrical:
General Electrical, Lighting, Instruments and Displays, Meter/Audio/Visual, Horn, Wiper and Washer, Door Locks, Power Windows, Air Conditioning, Supplementary Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Multiplex/CAN Communication
Body:
Body Exterior, Body Interior, Engine Hood, Doors, Glass, Mirrors, Instrument Panel, Seats
Security:
Engine immobilizer system, central locking, alarm system (if fitted).
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, error code interpretation
Repair:
Step-by-step repair instructions for all covered systems, component removal and installation
Specifications:
Torque specifications, clearances, fluid capacities, electrical parameters, performance data
Air Conditioning Service:
Refrigerant handling, system charging, component replacement (compressor, condenser, evaporator).
Supplementary Restraint System:
Airbag system diagnostics, component replacement (airbag modules, sensors, control unit), pre-tensioner servicing.
Engine Management Diagnostics:
ECU fault code reading, sensor testing (MAP, MAF, Lambda, Crankshaft Position), actuator testing (injectors, ignition coils).
Brake System Overhaul:
Disc and drum brake servicing, caliper and wheel cylinder rebuilding, brake line replacement, ABS system troubleshooting.
Suspension And Steering Repair:
Replacement of shock absorbers, springs, control arms, ball joints, tie rod ends, power steering pump and rack.
Interior Trim Removal:
Detailed instructions for removing door panels, dashboard components, seats, and headliner for access to wiring and components.
Wiring Schematics:
Complete, high-detail wiring diagrams for all electrical systems, essential for troubleshooting electrical faults.
Depth:
Comprehensive: from basic maintenance to complex engine and transmission overhauls, full electrical system diagnostics and repair.
Engine Rebuild:
Includes specifications and procedures for engine internal component replacement, cylinder head overhaul, and full engine assembly.
Engine Options:
Likely includes 1.4, 1.6, 1.8, 2.0L petrol engines (e.g., Fire, Lampredi, Twin Spark variants) and 1.9L JTD/TD diesel engines. Specific engine codes (e.g., 182A4.000 for 1.4L, 182A1.000 for 1.6L, 182A2.000 for 1.8L, 175A1.000 for 1.9 TD, 192A1.000 for 1.9 JTD) are detailed in the manual.
Power Output Range:
Petrol engines typically ranged from 75 PS (1.4) to 155 PS (2.0 20v). Diesel engines ranged from 75 PS (1.9 TD) to 110 PS (1.9 JTD).
Fuel Injection:
Electronic Multi-point Fuel Injection (MPI) for most petrol engines, Common Rail Direct Injection (CRDI) for JTD diesel variants, Indirect Injection for earlier TD diesels.
Engine Variations:
Detailed coverage of engines such as the 1.4 FIRE (1372cc), 1.6 16v (1581cc), 1.8 16v (1747cc), 2.0 16v (1995cc), 2.0 20v (1998cc), and 1.9 TD/JTD (1910cc) diesel variants.
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first, using synthetic or semi-synthetic oil as specified.
Timing Belt Replacement:
Crucial: 60,000 km or 5 years for most petrol engines, 80,000 km for JTD diesel engines. Failure to replace can cause severe engine damage.
Engine Oil Type:
API SG/SH or ACEA A2/A3, viscosity grades like 10W-40 or 5W-40 depending on climate (refer to manual for exact specs per engine).
Coolant Type:
Paraflu Up (or equivalent silicate-free OAT coolant), a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 (e.g., Tutela Technosynthese ZC 75W-80).
Transmission Fluid Automatic:
ATF Dexron II/III equivalent (e.g., Tutela ATF 3).
Power Steering Fluid:
Specific hydraulic fluid (e.g., Tutela PSF), refer to manual for exact type.
Common Failures:
Suspension wear (bushings, ball joints), electrical gremlins (especially with aging wiring and multiplex systems), exhaust system corrosion, radiator leaks, turbocharger issues on diesel models, clutch wear. Timing belt failure is critical.
Interior Wear:
Dashboard plastic quality can degrade over time; seat fabric can wear.