Target Audience:
DIY enthusiasts, independent repair shops, and Jeep Grand Cherokee ZJ owners seeking comprehensive repair and maintenance information.
Value Proposition:
Offers significant cost savings by empowering owners to perform their own repairs and maintenance, as opposed to dealership service costs.
Completeness:
Promised as a COMPLETE service/workshop manual, encompassing all workshop procedures.
Accessibility:
Delivered in PDF format, easily printable for on-site use in garages or workshops.
Instruction Style:
Features easy-to-follow, step-by-step instructions suitable for various skill levels.
Detail Level:
Emphasizes extreme detail, including technical data, spare parts illustrations, and detailed diagrams.
Engine:
Detailed coverage including internal components, cooling, lubrication, and timing.
Injection Ignition:
Comprehensive diagnostics and repair for fuel injection and ignition systems.
Clutch:
Repair and adjustment procedures for manual transmission clutch systems (if applicable).
Gearbox:
Detailed information on both automatic and manual transmission overhaul and repair.
Suspension:
Front and rear suspension system diagnosis, repair, and alignment procedures.
Wheels:
Information on wheel bearings, hub assemblies, and tire mounting/balancing.
Braking System:
Complete coverage of hydraulic, mechanical, and ABS braking systems.
Control Driving:
Procedures related to vehicle control systems and driving dynamics.
Air Temp Control:
HVAC system diagnosis, repair, and refrigerant handling.
Electrical System:
Extensive coverage including wiring diagrams, component testing, and troubleshooting.
Bodywork:
Panel repair, door mechanisms, glass replacement, and interior trim procedures.
Structural:
Frame inspection and repair, collision damage assessment.
Exhaust System:
Catalytic converter, muffler, and pipe replacement and repair.
Steering:
Power steering system diagnosis and repair, steering column and linkage.
Fuel System:
Fuel pump, injectors, lines, and tank diagnosis and replacement.
Cooling System:
Radiator, fan, water pump, and thermostat replacement and service.
Ignition System:
Spark plugs, coils, distributor (if applicable), and ignition control module.
Battery Charging:
Alternator, battery testing, and charging system diagnosis.
Lighting System:
Headlights, taillights, interior lighting, and accessory circuits.
Instrument Panel:
Gauge cluster, warning lights, and indicator diagnostics.
Security System:
Keyless entry, alarm system troubleshooting.
Cruise Control:
System diagnosis and repair.
Towing:
Towing capacity, trailer wiring, and hitch installation guidelines.
Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, and lubrication.
Repair:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), and component testing procedures.
Troubleshooting:
Step-by-step guides for diagnosing common and uncommon faults.
Replacement:
Detailed instructions for replacing all major and minor components.
Adjustment:
Procedures for adjusting brakes, clutch, parking brake, and other systems.
Installation:
Guidelines for installing aftermarket parts or accessories (e.g., trailer hitches).
Depth:
Extremely detailed, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagrams:
Includes step-by-step diagrams and exploded views for component identification and assembly/disassembly.
Electrical Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Torque Specs:
Specific torque values for all critical fasteners and bolts.
Fluid Capacities:
Exact fluid capacities for engine oil, coolant, transmission fluid, brake fluid, etc.
Technical Data:
Includes general technical data relevant to maintenance and repair.
Spare Parts Illustrations:
Illustrations to aid in identifying and ordering spare parts.
Engine Options:
Likely covers the 4.0L (242 cu in) inline-6 and the 5.2L (318 cu in) V8 Magnum engines, which were standard for the 1998 ZJ Grand Cherokee. The 4.7L V8 was introduced later.
4.0L Inline 6 Approx Hp:
185 hp @ 4,700 rpm
4.0L Inline 6 Approx Torque:
220 lb-ft @ 3,000 rpm
5.2L V8 Magnum Approx Hp:
215 hp @ 4,600 rpm
5.2L V8 Magnum Approx Torque:
290 lb-ft @ 3,200 rpm
Type:
Multi-port Fuel Injection (MPI)
Octane Rating:
87 octane (Regular Unleaded) recommended for both engines, though higher octane may be specified for optimal performance or towing with the V8.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Pentofrost A3) - typically a green or orange ethylene glycol based coolant.
Engine Oil Type:
SAE 10W-30 for 4.0L, SAE 5W-30 or 10W-30 for 5.2L (check manual for specific conditions/temperatures).
Oil Filter Part Numbers:
Commonly used filters include Mopar filters (e.g., MO-090 for 4.0L) or equivalent aftermarket brands like Wix (e.g., 51515) or Fram (e.g., PH3500).
Automatic Transmission:
42RE 4-Speed Automatic (for V8 engines and some 4.0L models)
Manual Transmission:
NV3500 5-Speed Manual (less common, primarily with the 4.0L engine)
Automatic Transmission:
44RE 4-Speed Automatic (heavy-duty version, often found with the V8)
Transfer Case:
NV242 (full-time 4WD, optional) or NV249 (full-time 4WD with viscous coupling, standard on higher trims) Selec-Trac or Quadra-Trac II systems.
Automatic Transmission Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent Mopar spec.
Manual Transmission Fluid:
API GL-5 gear oil, viscosity grade suitable for operating temperature (e.g., 75W-90 or 75W-140).
Wheelbase:
108.7 inches (2,761 mm)
Length:
179.1 inches (4,549 mm)
Width:
70.7 inches (1,796 mm)
Height:
66.1 inches (1,679 mm)
Curb Weight Approx:
4,100 - 4,500 lbs (1,860 - 2,041 kg), depending on engine and equipment
Gross Vehicle Weight Rating Gvwr Approx:
5,600 - 5,900 lbs (2,540 - 2,676 kg)
Towing Capacity Max Approx:
Up to 6,500 lbs (2,948 kg) when properly equipped with towing package.
Cargo Volume Behind Rear Seat:
Approximately 33.5 cubic feet (0.95 cubic meters)
Cargo Volume With Rear Seat Folded:
Approximately 76.6 cubic feet (2.17 cubic meters)
Oil Change Interval:
Every 3,000 - 7,500 miles (4,800 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used. The manual will provide definitive recommendations.
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for automatic transmissions. Check manual for specific intervals and conditions.
Spark Plug Replacement:
Typically around 30,000 - 100,000 miles (48,000 - 160,000 km) depending on spark plug type (standard copper vs. platinum/iridium).
Coolant Flush:
Every 30,000 - 60,000 miles (48,000 - 96,000 km).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for definitive specification).
Power Steering Fluid Type:
Mopar power steering fluid or ATF+4 (check manual for compatibility).
Head Gasket Failure:
More commonly associated with earlier 4.0L engines, but can occur with high mileage or overheating. Manual will cover inspection and replacement.
Transmission Issues:
Overdrive clutch failure in automatic transmissions (42RE/44RE) is a known potential issue. Manual will detail diagnostic and repair procedures.
Heater Core Leaks:
Common issue due to age and location, leading to coolant leaks inside the cabin. Manual will guide on access and replacement.
Oil Filter Adapter Leaks:
The seal on the oil filter adapter housing can degrade and leak oil. Manual will show its location and replacement.
Death Wobble:
Steering and suspension components (e.g., track bar, ball joints, steering damper) can wear, leading to this phenomenon. Manual will detail inspection and replacement.
Radiator Leaks:
Plastic end tanks on radiators can crack with age. Manual will detail radiator removal and replacement.