Mazda MX5 MX-5 1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Model Generation: Second Generation (NB) Model Year: 1998 Codes Chassis Code: NB8A 👋 Introduction Market Position Category: Lightweight Sports Car Segment: Affordable...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Generation:

Second Generation (NB)

Model Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Category:

Lightweight Sports Car

Segment:

Affordable Roadster

Competitive Analysis

Key Competitors:

Toyota MR2, Honda S2000 (later models), Porsche Boxster (higher end)

Key Features

Driving Dynamics:

Renowned for its 'Jinba Ittai' (horse and rider as one) driving philosophy, balanced chassis, rear-wheel drive.

Body Style:

Two-door convertible with a soft-top or optional hardtop.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Rebuilds, Restoration

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU)

Transmission:

Manual transmission (MT) repair and overhaul, clutch system, gearbox service

Drivetrain:

Driveshafts, differential, rear axle assembly

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, alignment

Steering:

Steering system, power steering, steering rack, linkage

Brakes:

Brake system components (discs, pads, calipers, lines, master cylinder), ABS system diagnosis and repair

Electrical:

Wiring diagrams, lighting, charging system (alternator, battery), starting system, instruments, switches, fuses, relays

Body:

Body panels, doors, windows, convertible top mechanism, interior trim, exterior trim

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system service and repair

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacement, spark plug service

Diagnostics:

Troubleshooting guides, fault code interpretation, component testing procedures

Repair:

Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair

Restoration:

Detailed instructions for bringing the vehicle back to original specifications

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repair.

Special Tools:

Identification and usage of specialized tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick access to information

Print Quality

Quality:

High-resolution scans suitable for printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

BP-Z3 (1.8L DOHC)

Engine Type:

Naturally Aspirated Inline 4-Cylinder

Displacement:

1839 cc (1.8 Liters)

Performance

Horsepower:

140 HP @ 6500 RPM

Torque:

119 lb-ft @ 5000 RPM

Redline:

7000 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Octane:

87 Octane (Minimum)

Engine Management

ECU Type:

Denso ECU

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission (M5)

Optional

Type:

4-Speed Automatic Transmission (Optional on some trims/markets)

Features

Manual Gear Ratios:

See Manual for Specific Ratios (e.g., 1st: 3.407, 2nd: 2.000, 3rd: 1.333, 4th: 1.000, 5th: 0.837)

Manual Transmission Fluid:

API GL-4 SAE 75W-90 Gear Oil

Automatic Transmission Fluid:

Dexron III or equivalent

📐 Dimensions

Exterior

Length:

3955 mm (155.7 in)

Width:

1680 mm (66.1 in)

Height:

1235 mm (48.6 in) (soft top up)

Wheelbase:

2265 mm (89.2 in)

Front Track:

1430 mm (56.3 in)

Rear Track:

1435 mm (56.5 in)

Cargo

Trunk Volume:

150 Liters (5.3 cu ft)

Weights

Curb Weight:

Approx. 1060 - 1090 kg (2337 - 2403 lbs)

Gross Vehicle Weight Rating:

See Manual

Wheels Tires

Standard Wheel Size:

15-inch Alloy

Optional Wheel Size:

16-inch Alloy (on higher trims)

Standard Tire Size:

195/55R15

Optional Tire Size:

205/45R16

Bolt Pattern:

4x100

Center Bore:

54.1 mm

Lug Nut Torque:

80-100 Nm (59-74 lb-ft)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not Explicitly Rated for this specific year/model by NHTSA in a comparable format to modern standards, but generally considered safe for its class.

IIHS Ratings:

See Manual for specific crash test data if available.

Active Features

Anti-lock Braking System (Standard on most trims)

Traction Control:

Traction Control System (TCS) available on some models

Passive Features

Airbags:

Driver and Passenger Airbags

Rollover Protection:

Pop-up Roll Bar integrated behind headrests

Seatbelts:

3-point inertia-reel seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM stereo with CD player or cassette player (depending on trim/options). Upgradable.

Speakers:

Typically 4 or 6 speakers.

Driver Assistance

Cruise Control:

Available on certain trims.

Connectivity

Auxiliary Input:

Not standard; requires aftermarket installation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 miles.

Coolant Flush:

Every 30,000 miles or 2 years.

Timing Belt Replacement:

Not applicable (uses a timing chain).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 or 10W-30

Engine Oil Capacity:

4.2 Liters (4.4 US Quarts) with filter change

Coolant Type:

Ethylene Glycol based coolant, Mazda FL22 or equivalent (long-life)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Rust Prone Areas:

Wheel arches, sills, chassis rails, rear quarter panels, especially in areas with road salt.

Engine Common Issues:

Oil leaks from valve cover gasket, rear main seal; potential for oil consumption in high-mileage engines; ECU failure (less common on NB).

Transmission Common Issues:

Notchy shifter feel (can be improved with shifter bushings/lubricant); synchronizer wear on higher mileage units.

Suspension Common Issues:

Worn ball joints, bushings, and sway bar links leading to noise and poor handling.

Electrical Common Issues:

Corroded grounds, faulty window regulators, HVAC blower motor resistor failure, intermittent gauge cluster issues.

Maintenance Tips

Convertible Top Care:

Regular cleaning and conditioning of the fabric top, checking seals for leaks.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's commitment to lightweight, driver-focused sports cars dating back to the Cosmo Sport and RX series.

Model Evolution

Generation Start:

The NB generation replaced the NA (1989-1997) MX-5.

Nb Introduction:

The NB MX-5 debuted for the 1999 model year in North America, with the 1998 model year being the transition year, often referring to the early NB platform.

Nb Design Changes:

Introduction of pop-up headlights' removal, redesigned body panels, more aerodynamic styling, improved interior ergonomics, stiffer chassis.

Production

Manufacturing Location:

Mazda's Ujina Plant, Hiroshima, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver તિહાસ:

Consistently featured on Car and Driver's '10Best' list in earlier generations, setting a benchmark for affordable sports cars.

Automotive Journalism Reviews:

Praised for its handling, reliability, and pure driving experience by automotive journalists worldwide.