1998 Mitsubishi FTO Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Year: 1998 Codes Chassis Code: DE3A Engine Code Prefix: 6A1 👋 Introduction Market Position Positioning: The Mitsubishi FTO was a front-engine, front-wheel-drive...

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标签: 1998 Car Cars FTO Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Year:

Codes

Chassis Code:

Engine Code Prefix:

👋 Introduction

Market Position

Positioning:

The Mitsubishi FTO was a front-engine, front-wheel-drive sports coupe positioned as a more affordable alternative to premium Japanese sports cars of the era.

Target Audience:

Enthusiasts seeking a stylish and engaging coupe with capable performance, often favored for its distinctive styling and V6 engine.

Competitive Analysis

Competitors:

Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6.

Key Features

Styling:

Sharp, aerodynamic lines, frameless doors, and a distinctive 'cat's eye' headlight design.

Engine Technology:

Availability of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on DOHC models, enhancing power and efficiency.

Transmission Technology:

Introduction of the INVECS-II 'Smart Shift' automatic transmission, which learned driver habits for optimized gear selection.

Handling:

Tuned suspension and chassis for spirited driving dynamics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical and Electrical Systems, Bodywork, Maintenance, Troubleshooting, Repair

Trim Level Coverage:

GR, GS, GPvR-X, GX, GPX

Region Coverage:

Primarily JDM (Japanese Domestic Market) specifications, with applicable data for export models.

Page Count

Estimated Page Count:

~1000+

Manual Type

Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

6A12 (V6 SOHC & DOHC MIVEC), including tuning, diagnostics, and overhaul.

Transmission:

5-speed Manual (W5MG1), 4-speed INVECS-II Automatic (F4A51), including operation, diagnostics, and repair.

Drivetrain:

Front-wheel drive (FWD) with viscous coupling Limited Slip Differential (LSD) for specific models (e.g., GPvR-X).

Suspension:

Front: MacPherson strut, Rear: Multi-link, including geometry, adjustment, and component replacement.

Brakes:

Front: Ventilated Discs, Rear: Discs (ABS optional), including hydraulic system, caliper overhaul, and bleeding.

Steering:

Power assisted rack and pinion, including pump and linkage.

Cooling System:

Radiator, fan, thermostat, coolant flow, and pressure testing.

Fuel System:

Electronic Fuel Injection (EFI), fuel pump, injectors, and pressure regulator.

Electrical:

12V system, battery, alternator, starter, ignition system, lighting, dashboard instruments, ECU diagnostics.

Climate Control:

HVAC system, A/C components, heater core, and airflow controls.

Bodywork:

Exterior panels, interior trim, doors, windows, locks, bumpers, and chassis structure.

Safety Systems:

ABS (Anti-lock Braking System), SRS (Supplemental Restraint System - Airbags).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, belt tensioning.

Engine Repair:

Head gasket replacement, piston ring inspection, valve adjustments, timing belt/chain service.

Transmission Overhaul:

Clutch replacement (manual), torque converter service (automatic), gear set inspection.

Brake Service:

Pad and rotor replacement, caliper overhaul, brake line replacement, ABS bleeding.

Electrical Diagnostics:

Wiring diagrams, ECU fault code retrieval, sensor testing, component troubleshooting.

Suspension Alignment:

Adjustment procedures for camber, caster, and toe.

Troubleshooting Guides:

Step-by-step diagnostics for common drivability issues, starting problems, and electrical faults.

Body Panel Replacement:

Instructions for replacing fenders, doors, hoods, and trunk lids.

Airbag System Handling:

Safety precautions and procedures for SRS system servicing.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

Detail Level:

Includes torque specifications, special tool requirements, clearances, and diagnostic values.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for quick information retrieval.

Print Quality:

High-resolution scans suitable for printing.

Print Quality

Clarity:

Clear diagrams, schematics, and photographs.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Mitsubishi 6A1 Series V6

Engine Variants:

6A12 (2.0L V6 SOHC and DOHC MIVEC)

Performance

Sohc Power:

150 PS (148 hp; 110 kW) at 6000 rpm (approx.)

Sohc Torque:

180 Nm (133 lb-ft) at 4000 rpm (approx.)

DOHc Mivec Power:

190 PS (187 hp; 140 kW) at 7000 rpm (approx.)

DOHc Mivec Torque:

201 Nm (148 lb-ft) at 6000 rpm (approx.)

Gpvr-X Power:

200 PS (197 hp; 147 kW) at 7500 rpm (approx.)

Fuel System

Induction:

Naturally Aspirated, Electronic Fuel Injection (EFI)

Engine Construction

Block Material:

Aluminum Alloy

Head Material:

Aluminum Alloy

Valvetrain:

SOHC 24-valve or DOHC 24-valve MIVEC

Fluid Specifications

Oil Type:

API SG/SH or ACEA A2/A3 (e.g., 10W-30 or 10W-40 depending on climate)

Oil Capacity:

Approx. 4.0 Liters (4.2 US Quarts) with filter change

Coolant Type:

Ethylene Glycol-based antifreeze, 50/50 mix with distilled water

🔧 Transmission

Standard

Type:

5-speed Manual (W5MG1)

Optional

Type:

4-speed Automatic (INVECS-II F4A51)

Features

Manual Gear Ratios:

Specific ratios provided within manual, typically closer ratios for sporty feel.

Automatic Features:

Sport Mode, Snow Mode, Predictive shifting logic (INVECS-II).

Fluid Specifications

Manual Fluid Type:

API GL-4 SAE 75W-90 Gear Oil

Automatic Fluid Type:

DIAQUEEN ATF SP-III or equivalent

📐 Dimensions

Exterior

Length:

4310 mm (169.7 in)

Width:

1690 mm (66.5 in)

Height:

1285 mm (50.6 in)

Wheelbase:

2500 mm (98.4 in)

Front Track:

1460 mm (57.5 in)

Rear Track:

1445 mm (56.9 in)

Weights

Curb Weight:

Approx. 1200-1350 kg (2645-2976 lb) depending on trim and transmission

Gross Vehicle Weight Rating:

N/A (Specific figures not typically published in this format)

Towing Capacity:

Not applicable/recommended for towing

Wheel And Tire

Wheel Bolt Pattern:

4x114.3 mm (4.5 inch)

Standard Tire Size Front:

205/50R16 (Common for higher trims)

Standard Tire Size Rear:

205/50R16 (Common for higher trims)

🛡️ Safety Features

Ratings

Crash Test Ratings:

JNCAP ratings for the period are available but may vary. Specific ratings for this generation are not as widely documented as modern vehicles.

Active Features

Anti-lock Braking System (Optional on some models, standard on higher trims like GPX).

Traction Control:

TCL (Traction Control) available on some higher-spec models, particularly those with INVECS-II transmissions.

Passive Features

Airbags:

Driver's airbag standard; passenger airbag optional or standard depending on market and trim.

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners on front seats.

Chassis Design:

Reinforced safety cell and crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio with cassette player, optional CD player. Speaker configuration varies by trim.

Dashboard Displays:

Analog gauges including speedometer, tachometer, fuel gauge, and temperature gauge. Warning lights for various systems.

Driver Assistance

Cruise Control:

Optional on many models.

Connectivity

Connectivity Features:

Limited by era; primarily focused on basic audio and climate controls. No modern Bluetooth or USB integration from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.

Spark Plug Replacement:

Platinum tipped plugs: 60,000 - 100,000 miles (96,000 - 160,000 km). Standard: 30,000 miles (48,000 km).

Timing Belt Replacement:

75,000 - 105,000 miles (120,000 - 168,000 km) or 7 years (CRITICAL: Non-interference engine design, though replacement is still highly recommended for reliability).

Transmission Fluid Change:

Manual: Every 30,000-60,000 miles (48,000-96,000 km). Automatic: Every 30,000 miles (48,000 km) or as per manual recommendation.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (check reservoir cap)

Power Steering Fluid Type:

Dexron II/III ATF or equivalent

Coolant Capacity:

Approx. 6.0 Liters (6.3 US Quarts)

Known Issues

Engine Misfires:

Can be caused by worn ignition coils, spark plugs, or fuel injectors, particularly on higher mileage DOHC MIVEC engines.

Transmission Grinding:

Manual transmissions can develop synchro wear; automatic transmissions can suffer from torque converter issues or solenoid faults.

Rust Corrosion:

Common in areas with salt exposure, particularly around wheel arches, sills, and underbody components.

Suspension Wear:

Bushings and ball joints can wear over time, leading to knocking noises and compromised handling.

Electrical Gremlins:

Aging wiring harnesses, corroded grounds, and failing sensors can lead to intermittent electrical issues.

Mivec Solenoid Failure:

On DOHC MIVEC engines, the MIVEC oil control solenoid can become clogged or fail, affecting performance.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation (MMC), Japan.

Model Evolution

Introduction:

The FTO (Future) was launched in 1994, marking Mitsubishi's entry into the affordable front-wheel-drive sports coupe segment.

Facelift:

A significant facelift occurred in 1997, introducing revised bumpers, headlights, taillights, wheels, and interior enhancements, which this manual covers.

Production

Production Period:

1994-2000

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan.

Sales Focus:

Primarily JDM, with limited export to other markets (e.g., UK, Australia).

🏆 Awards & Recognition

Recognitions

Jdm Car Of The Year:

Recipient of the '1995-1996 Japan Car of the Year' award, highlighting its impact and reception in its home market.